Can a cement-bonded particleboard be cut with a jigsaw?

What can be used to cut the cement-bonded particleboard??

The most suitable tools for this work are a manual or stationary circular saw, angle grinder and a jigsaw with suitable accessories. The larger the cross-section of the sheet, the more difficult it is to cut.

Jigsaw file for cement-bonded particleboard and slate type T341HM (132×110 mm) PRACTIKA 244-360. 529 р. Saw type T341HM PRACTICE 244-360 is used with jigsaws for making cuts in cement-bonded particleboards and slate.

Features of home processing

The structure and composition of the material impose restrictions on work with boards.

Heavy weight makes it impossible to work without an assistant. Unloading preferably by machines or 2-3 helpers.

Fragility Cement-bonded particleboard causes the board to break if accidentally dropped. Finishing a broken sheet will require additional work and consumables.

High density makes the sheet strong, but the woodworking tools are not suitable for cutting.

Insufficient bending strength prevents the use of the cement-bonded particleboard in constructions with lateral loads, such as making sloping walls without support.

Boards can not stand horizontally, they can break under their own weight. Warehouse products on a flat base.

Dusty sawing involves working in an open space with the use of personal protective equipment. respirators and goggles, if possible.

High coefficient of thermal expansion forces to leave gaps in the joints and adjacencies Cement-bonded particleboard to the walls. Cement and hard fillers are not used to fill the joints.

What to saw cement-bonded particleboard with

Shopping centers and warehouses of building materials sometimes provide a sawing service. However, it is inconvenient and impractical to do this, because on the spot you have to adjust the sheets to the exact size.

Sawing cement-bonded particleboard at home is possible with the following tools:

Electric jigsaw

The tool is suitable for cutting 10 or 12-mm thick cement-bonded particleboard. To work, purchase bimetallic saws designed for cutting Cement-bonded particleboard or asbestos-cement slate. Samples with a diamond coating for cutting ceramic tiles are also used.

An ordinary wood or metal saw is able to cut not more than 20-30 cm, after which the teeth of the tool are ground.

The panel will be less dusty when cutting if the surface is moistened before working.

To get even edges, choose the jigsaw operating mode at maximum speed with the disconnected rolling.

angle grinder

Angle grinders are suitable if the quality of the edges is not highly demanding. It is inconvenient to saw evenly Cement-bonded particleboard board with an angle grinder because of the lack of a support platform. The work requires great physical strength and care.

Cutting generates a lot of dust, protective equipment must be used. Be sure to wear thick protective gloves in addition to goggles and a respirator. chips fly out from under the tool at high speed and can injure your hands.

The disc is chosen for cutting stone or concrete with a diamond coating. The specified rotation speeds must correspond to the technical characteristics of the power tool.

In the case of a large amount of work, choose an angle grinder with power from 2000 watts. it will allow you to work for a full work shift. Difficulties in cutting are the plasticity of the material, the disc is blocked, the motor overheats from the increased load.

• Prepare a base of several wooden bars laid on a flat surface. The thickness of the pad should exclude contact of the disc with the floor.
• Lay a sheet of cement-bonded particleboard on a prepared base.
• Marking with a marker, a pencil or a narrow crayon.
• Spray water along the cutting line or wet the surface with a brush, sponge, or any other suitable method.
• Start cutting cement-bonded particleboard from the edge toward the middle.
• If necessary, switch to the other side of the sheet and finish the cut.

If there is a long distance between the supports, the plate is not walked on, and machining is performed from the accessible side.

Circular saw

The most suitable tool to cut the cement-bonded particleboard is a hand-held circular saw.

Cutting plates with a circular saw is convenient for reasons:

• there is a support platform, which allows the tool to be firmly fixed on the surface, which eliminates chipping;
• most models have a nozzle for connecting a vacuum cleaner;
• The safety guard prevents injury;
• the guide allows to get an accurate straight cut;
• the tool is distinguished by its performance.

The power of the saw is chosen based on the amount of work to be done.

The saw blade is purchased for working with stone or concrete. Prefer an abrasive tool with carbide tips of the teeth.

The algorithm of work with a circular saw is similar to how one works with an angle grinder.

Cutting holes

Sometimes it is necessary to make through holes in the cement-bonded particleboard, for example, to connect electrical fixtures or make niches.

Use the same tool as for sawing, but a drill with a concrete drill bit is needed for a quality edge.

Procedure for making a rectangular hole:

• Mark the sheet.
• Drill through holes in the edges of the rectangle, just large enough to fit through the jigsaw.
• Saw through the side edges one after the other according to the markings.
• Remove excess material.
• Finish the corners.

When drilling, choose the minimum or medium speed of the drill, and the pressure on the tool should not exceed 1-2 kg. Use drills with carbide tips, for example, on glass or ceramics.

Round holes to install the sockets are drilled with bimetal or concrete drill bits. Choose the right tool diameter. Turn off the hammer function of the drill when working.

What to cut ceramic tiles with: cutting tiles with a tile cutter, angle grinder, glass cutter, electric jigsaw at home

Tile finishing has many advantages that allow you to use it for rooms with high mechanical stress or high humidity. In addition to good performance qualities ceramics has a beautiful appearance, which allows you to create interesting interior solutions. However, one of the peculiarities of working with this material is the need to periodically perform such an operation as cutting tiles.

Cutting tiles is also necessary when fitting it to size, and at its conjugation to various surfaces and services. For example, if it is necessary to bypass a pipe, a threshold, etc.п. or a cut-out for an electric socket. This work has its own characteristics, but it is quite possible to cope with it yourself.

How to cut a tile with a tile cutter correctly: cutting a tile into pieces at an angle and cutting holes in ceramic tile

Ceramic tile cutting can be straight or shaped. A straight cut can be made with different tools: glass cutters, conventional and mechanical tile cutters, angle grinders and jigsaws. The cut is formed either by making an incision and splitting along it or by cutting with a strong cutting tool, such as a disc or a saw on the stone.

In the first case a glass cutter or a tile cutter is used. Before you cut the tile, on the outer surface of the tile to make a marking and spend on the planned line disk glass cutter. After that the tile is put on a hard flat surface, put a wire or a nail under it and gently press it. As a result the tile is broken into two parts with even edges of the break.

A manual tile cutter creates a uniform pressure along the entire line, which leads to even cutting of the tile in the planned line. You can also use an angle grinder or electric jigsaw. In doing so, the cut is made from the front side to prevent chipping. It is best to soak the tiles in water for about an hour before cutting them. It will then be easier to cut. This rule is recommended for all cutting methods.

There is another rule used when cutting tiles. Tiles with any defects are used for cutting. over, it must be chosen so that the defective part can be cut off. It helps to save on material consumption and to use it more fully.

What is the best way to cut porcelain tiles; a tool for cutting tiles with your own hands

However, not all tiles can be cut with the above methods. When finishing, there may be a need for such work as cutting ceramic tiles of increased strength, such as porcelain tiles, or floor tiles of increased thickness. With a glass cutter and a handheld tile cutter it is difficult or impossible to do such work properly. Also a usual disk or a saw on a stone will not be suitable for this purpose.

To process high-strength tiles, you need to know not only how, but also what to cut ceramic tiles of this type. The best way to do this is to use an electric tile cutter with a diamond disc. It provides a high-quality even cut without chips and cracks regardless of the thickness and strength of the tile.

The disc in the electric tile cutter rotates at a very high speed, and in doing so is very hot. This can cause the tile to split or create chips and cracks. To avoid this, water is pumped into the cutting area to cool the disc and tile. But professionals have such a machine. And at home for this you can use an angle grinder, but with a diamond disc. In this case it is also recommended to cool the place of the cut with water.

Creating a shaped cut is a more difficult task. There are special machines that can cut tiles of any complexity. However, it is not always possible to use such a machine. And the shaped cut is made with a glass cutter or angle grinder. To do this, perform several straight cuts and gradually break off small pieces with wire cutters. Cutting places, as a rule, are additionally treated with a sharpening stone or a disc.

Cutting tiles properly: questions and answers

Regardless of whether you will install floor or wall tiles, one way or another there will come a time when cutting tiles will be necessary, and therefore, it is necessary to choose the right tool for cutting. There is a wide enough choice, starting with an ordinary glass cutter and ending with an angle grinder.How to cut floor tiles? To decide what to cut a tile linearly of small thickness, it is worth paying attention to the hand-held tile cutter. For porcelain tile it is better to use an electric. To carry out shape cutting, you can use an electric jigsaw. It is also quite possible to cut tiles with a jigsaw with a diamond wire.

For linear cutting of tiles, you can use an ordinary glass cutter, but if the experience with this tool is not great, and the surface of the floor tiles is large, the best option would be to buy a hand-held tile cutter, the constructive device of which allows you to evenly cut both floor and wall tiles. A smooth cut with almost no chips is achieved by applying pressure when breaking tiles over the entire surface, and the special protrusion on the handheld tile cutter blade allows the tile to break exactly along the notch, which is easily applied to the tile surface due to the special lever.

One of the options for implementing curved cutting, both floor and wall tiles, is the use of an electric jigsaw. Cutting tiles with an electric jigsaw allows you to get almost any curved cutout, designed for the insertion of existing piping, as well as prefabricated recesses for outlets and switches. At cutting with the electric jigsaw it is necessary to remember that in order to avoid heating and occurrence of characteristic scale, especially on the surface of a glazed tile, the surface (place of cutting) and a cutting edge of the blade should be periodically wetted with water.

If you do not have special equipment, such as ceramic floor tiles can be cut with an ordinary glass cutter. The most convenient for these purposes is a glass cutter with a roller. The force of the cut with the glass cutter must be equal in pressure. After the notching, the particleboard needs to be broken, which can be done in several ways. The easiest and most effective way is to put the tile with one edge on a flat surface, with the other edge in your hand and make a movement as if breaking it against the edge of the surface, the tile will break accurately along the line of the notch with almost no chips. See video for details

How to cut the cement-bonded particleboard: recommended processing and fixing materials

Cement-bonded particleboards have all the features you need for use in harsh weather conditions or when stress tolerance is a must. But their hardness and special structure create difficulties when cutting and processing the material. To work with them, you need to know what to cut Cement-bonded particleboard, how to drill them, fasten them, and butt them together. Information about some peculiarities of the installation of Cement-bonded particleboard and the tools used for its processing will certainly be useful to many builders.

Characteristics of the material and its application

It is necessary to know, before using a sheet of Cement-bonded particleboard, what it is, how it is produced, what properties it has and where it is used.

As the name suggests, for the manufacture of cement-bonded particleboard uses a mixture of cement and small wood waste, which is mixed with water with the addition of modifying additives that give the material strength, frost resistance and other useful properties that ensure good adhesion of the two main components. Their approximate ratio in the material: 65% cement and 24% wood chips.

Sheets can have different thicknesses and geometric dimensions. The most common: 2.7×1.25 m, 3×1.25 m and 3.2×1.25 m:

• Slabs of small thickness of 8-10 mm are used to make the formwork, they are used for the production of CIP-panels with an intermediate layer of insulating material.

• For permanent formwork plates 12-24 mm are used.
• The material 10-20 mm thick is used for facing facades, frame structures, partitions in bathrooms and utility rooms.
• massive boards up to 36 mm thick have high strength and can be used to create a rough floor and other horizontal load-bearing structures. For example, window sills, roof base.

Construction boards have a gray cement color and a relatively smooth surface. But, continuing the conversation about what is cement-bonded particleboard, where it is used, it is worth mentioning about decorative panels for facade cladding, plinths, interior partitions. Their front surface can have different decorations from paint layer to imitation of brick or stone masonry.

As a side note! Gray building boards can also be finished in different ways: painted, plastered, tiled.

The positive characteristics of the material include:

• high moisture resistance, non-susceptibility to rot and spoilage by insects
• good resistance to fire;
• no harmful emissions during heating;
• frost resistance 100 cycles and more;
• good thermal insulation and soundproofing properties;
• high mechanical strength and resistance to impact loads.

However, the bending strength of cement-bonded particleboard is insufficient, they break quite easily when exposed to this. One of the disadvantages is a heavy weight that complicates transportation and installation, but it is due to the structure of the material, the main part of which is cement.

Processing and installation rules

Despite the large amount of wood chips in the material, it has a high hardness, so it is more difficult to process compared to other similar materials. gypsum board, chipboard, OSB.

Cutting of cement-bonded particleboards can be carried out on special sawing equipment, installed in large construction hypermarkets and in the shops of companies that sell this material. But it is not always convenient to use this service, because the exact dimensions of the necessary parts often become known only in the process of installation work. Therefore, the question of how to cut the cement-bonded particleboard on the construction site is very relevant to individual builders.

Cutting

Cutting directly at the installation site allows for more accurate measurements and less waste. The most suitable tools for this work are hand or stationary circular saw, angle grinder and electric jigsaw with appropriate accessories.

The larger the cross section of the sheet, the more difficult it is to cut. For cutting plates with a thickness of more than 12 mm, it is better to use an angle grinder or circular saw with diamond discs, hard-alloy discs designed to work on concrete, stone, brick. Minimum speed. 12000 rpm.

If you need a precise cut, it is better to use a circular saw. Unlike angle grinders, they are equipped with a cutting table that makes it possible to position the cutting part of the machine more accurately in relation to the material to be cut.

Tip! When cutting the material, huge amounts of fine cement dust are generated, which is not safe for health. It must be vacuumed with a vacuum cleaner while cutting, especially if the work is done indoors. And the respiratory organs should be protected with a mask or respirator.

The jigsaw is a less suitable tool for quick cutting. It can be used in the absence of other equipment and only when you need to decide what to cut Cement-bonded particleboard 10-12 mm, no more. Use special saws for cement-bonded particleboard and slate. To minimize dusting, the surface can be moistened beforehand.

Preparing for installation

Installing the boards is carried out by fixing them to the framework or flat surface with screw fasteners: self-tapping screws, screws, bolts, screw nails. For this purpose, holes are drilled in the sheets according to preliminary markings, often with countersinking for flats. Without drilling can be managed only when using as fasteners with countersunk screws.

High-speed drills and screwdrivers with hard-alloy drills are used for making fastening holes. Impact drills and burners are not suitable for this, since they can destroy the integrity of the cement sheet.

What is the best way to cut porcelain tiles; a tool for cutting tiles with your own hands

But not all tiles can be cut with the above methods. When finishing such work as cutting high-strength ceramic tiles, such as porcelain stoneware, or floor tiles of increased thickness may be necessary. With the help of glass cutters and handheld tile cutters qualitatively perform such work is difficult or impossible. Also, a regular circular saw or a saw on a stone will not do.

To process tiles of high strength it is necessary to know not only how, but also what to cut a ceramic tile of this type. The best way to do this is to use an electric tile cutter with a diamond disc. It provides a quality smooth cut without chips and cracks regardless of the thickness and strength of the tile.

The disc in an electric tile cutter rotates at a very high speed, and in doing so is very hot. It can cause splintering of the tile or formation of chips and cracks. To avoid this, water is fed into the cutting zone, which cools the disc and the tile. However, this machine is available to professionals. And in the home for this you can use an angle grinder, but with a diamond disc. It is also recommended to cool the place of the cut with water.

Creating a shaped cut is a more difficult task. There are special machines that can cut tiles of any complexity. But it is not always possible to use such a machine. And make a shaped cut with a glass cutter or angle grinder. To do this, make several straight cuts and gradually break off small pieces with wire cutters. The places of the cut, as a rule, are additionally processed with a sharpening stone or a disc.

How to make fences for beds with their own hands?

The easiest way to fence a bed. cobblestones and stones, which can be found directly on the plot. You will need to dig a trench to their width, slightly bury the stones and cover with earth or mulch. It is quite easy to make fences for beds out of stone.

Holes are obtained by drilling with a high-speed screw drill or hole saw. The saws are fixed with nails or screws, but for slabs over 12 mm thick it is necessary to pre-drill straight holes, unless special self-drilling screws or nails are used.

How to fix a cement-bonded particleboard to a wooden floor?

Fixing the boards Cement-bonded particleboard to the floor is carried out with galvanized self-tapping screws through the wooden floor to the joists. Self-tapping screws in this case are chosen based on the thickness of the floor and cement-bonded particleboard so that in the lag screws went at least 30 mm.

Milling in a production environment is carried out by end mills, equipped with hard-alloy tips, mounted on a milling copying machine.