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Operating Instructions Serial No. gx 2012 These instructions are intended for Honda gx 120, gx 160, gx 200 motors
Motor Type and Series Number
USER MANUAL
This manual is intended for engines Honda GX 120, GX 160, GX 200
- Before starting the motor, check to prevent possible malfunctions.
- To avoid fire and ensure proper ventilation, keep the motor at least 1 meter from the walls of buildings and other objects while the engine is running. Do not place flammable substances in the engine operating area.
- do not allow the presence of strangers (especially children and pets) in the area of the motor, burns may occur if you touch the hot parts of the motor or you may be injured when touching the functioning parts of the motor.
- read these instructions carefully. Do not allow operators who have not been trained to use the equipment to work with motors.
- Do not dispose of flammable substances such as gasoline, phosphorus, etc. near a functioning motor.
- Fill the fuel tank in places with good ventilation and with the engine turned off.
- Do not fill too much fuel in the gas tank. There should be no fuel on the gas tank cap. Make sure the fuel cap is tight.
- do not smoke while the engine is running, do not allow the presence of fire when filling the gas tank with gasoline or in places of storage.
- if there is a gas leak, carefully remove the remaining gasoline and allow it to evaporate
Battery connection (for electric starter) Use a 12 V battery with a characteristic close to 18 amperes / hour. Connect the battery to the motor.
The battery produces explosive gases. In this regard, observe safety measures, be away from sources of flame, provide adequate ventilation.
The battery produces sulfur oxide (electrolyte). Contact with skin and eyes can cause serious burns. Use protective clothing and eye protection.
If the electrolyte comes in contact with the skin, wash it off with water.
If the electrolyte comes in contact with the eyes, wash them for 15 minutes and seek medical attention.
electrolyte is a toxic substance. If it enters the body, you must immediately drink a large amount of milk or vegetable oil and seek medical help.
Before starting the engine: 1. Engine oil level (Fig. 1)
- using oil recommended by this user manual. Using other oils that do not meet the specified requirements may result in damage to the motor.
- Before starting the engine, make sure that it is located on a flat, stable surface.
- Remove the oil tank cap and wipe the dipstick.
- Insert the dipstick in the tank, but do not screw it.
- If the oil level remains low (the oil level will be visible on the dipstick), add the recommended type of oil to the level of the oil tank cap.
Use HONDA oils for four-stroke engines and other oils of the highest degree of purification and the highest quality, meeting all requirements and certified for use in the United States of class SG and SF. The types of recommended oils are shown in Figure 2, depending on the temperature conditions of use of the motor.
SAE 10W-30 engine oil is recommended for use in all temperature conditions. Using oil without cleaning or using oils for 2-stroke engines can cause damage to the motor.
Oils recommended for use depending on temperature conditions
Video: Engine Honda Gx 160 What Oil To Pour. Honda Gx 160 What Oil To Pour Into An Engine
2. The oil level in the gearbox.
Check gearbox oil level.
Add SG or SF class oil if necessary. (1/2 gearbox with automatic centrifugal clutch)
- Remove the oil tank cap and wipe the dipstick.
- Insert the dipstick into the tank, but do not screw it.
- If the oil level remains low, add oil used in the motor to the upper level.
Oil cap
Drain valve / bolt
(1/6 gear)
- Open the oil level detection hole
- Check the oil level, it should reach the top of the tank. If the oil level is low, add oil. Use oil recommended for use in a motor.
- Close the oil tank cap and the drain valve / bolt cover.
3. Air filter
Do not operate the motor without the presence of an air filter. this may cause it to malfunction.
(doble air filter type (double))
- Check the air filter elements to make sure they are clean and in good condition.
- Clean or replace filter elements if necessary.
Air filter elements
See also pages 8 and 9 of the engine manufacturer’s passport (ciclon air filter (cyclone), semiseco (semi-dry), bano de aceite (oil). 4. Fuel
Use motor gasoline (95 grade gasoline is recommended) with no or low lead content.
Never use a mixture of oil and gasoline. Protect the engine from dirt, dust, and water entering the gas tank.
Fill the gas tank in well-ventilated areas with the engine turned off. Do not smoke or allow the presence of fire when filling the gas tank with gas or in gas storage areas.
Do not overfill the gas tank with gasoline (there should be no gas on the gas tank cover). After filling the gas tank with gas, install and tighten the gas tank cap securely.
When filling the gas tank with gas, try not to spill it. Gasoline vapor can cause ignition. If gasoline spills, wipe it dry and allow it to evaporate.
Gas tank capacity: GX 120. 2.5 L, GX 160. 3.6 L, GX200-3.6 L
1. Open the fuel supply lever (turn the lever in the “open” position. “ON”
Fuel Lever (fuel valve)
Open
-
P
close turn the flapper lever to the closed position. CLOSE.
3. Turn the engine control lever slightly to the left.
Engine control lever (speed)
- turn the engine switch to the “ON” position. turn it on.
- Pull on the engine cable until you feel resistance. Then
pull more sharply Note:
Do not allow abrupt return of the cable. This may cause damage to the starting device.
Motor operation 1.When the motor heats up, turn the choke lever to the OPEN position.
Fig. eleven
-
At
low become the engine operating control lever in accordance with the level of speed at which you want to work.
Engine control lever
Fig. 12 Oil level monitoring system. The oil level monitoring system installed on the motors is designed to prevent engine damage due to insufficient oil in the crankcase. If the oil in the crankcase is below the safety level, the oil level control system will automatically shut off the engine.
If the engine does not start when turned on, check the oil level.
6 To stop the engine, turn the engine switch to OFF.
turned off. Follow these steps:
- Turn the engine control lever all the way to the right.
Engine control lever
- Turn the motor switch to the OFF position. turned off.
- Close the fuel valve. set the lever to OFF. closed
- switch off the engine before starting maintenance of the motor.
- use only Honda parts
Maintenance Program:
Carry out maintenance work more often if the motor is used in dusty conditions
Drain the oil from the tank while the engine is still hot to ensure a quick and complete drain.
- Remove the oil tank cap and drain drain cap and drain the oil.
- Replace the oil drain drain flap cover and tighten it.
- add oil to the oil tank and check its level.
- reinstall the oil tank cap.
The capacity of the oil tank is 0.6 l.
The capacity of the oil gearbox is ½. 0.5 l
The capacity of the oil gearbox is 1/6. 0.15 liters.
Oil cap
Oil drain cover
Oil drain cover
Oil cap
2. Air filter maintenance.
A dirty air filter can reduce the flow of air into the carburetor. To prevent poor carburetor function, clean the air filter more often.
If the motor is used in dusty conditions, it needs to be cleaned more often. Do not allow the motor to work without an air filter, resulting in quick engine wear
Never use gasoline or solvents with a low flash point to clean the air filter elements.
Type of air filter doble (double) page 21 of the passport of the engine manufacturer:
1. Remove the wing nut and air filter cover. Remove the air filter elements and separate them. Carefully check the air filter for punctures or cuts in them and replace them if necessary.
2. The spongy element. Wash the sponge element of the air filter with soap in warm water, and rinse it well. A high temperature solvent may also be used. Then allow the sponge to dry well. Soak the element in clean engine oil and squeeze it slightly to remove excess oil. During engine operation, an excessive amount of smoke may be released in the initial stage of its operation if the sponge element contains an excessive amount of oil.
3. Paper element. Lightly hit the element several times on a hard surface to remove accumulated dirt, or let compressed air through the filter. Do not attempt to clean the filter with a brush. Replace the item if it is excessively dirty.
Type of air filter ciclon (cyclone) page 22 of the passport of the engine manufacturer:
1. Remove the wing nut and air filter cover. Remove the air filter elements and separate them. Carefully check the air filter for punctures or cuts in them and replace them if necessary.
2. The spongy element. Wash the sponge element of the air filter with soap in cold water, and rinse it well. A high temperature solvent may also be used. Then allow the sponge to dry well. Soak the element in clean engine oil and squeeze it slightly to remove excess oil. During engine operation, an excessive amount of smoke may be released in the initial stage of its operation if the sponge element contains an excessive amount of oil.
3. Paper element. Lightly hit the element several times on a hard surface to remove accumulated dirt, or let compressed air through the filter. Do not attempt to clean the filter with a brush. Replace the item if it is excessively dirty. Cleaning the air filter housing.
1. If the filter is dirty, unscrew the three screws and clean or wash the components with water. Then dry the components and reinstall them.
If you are installing a new filter, make sure that it is precisely installed in the groove on the engine.
Make sure the filter is installed and the airflow is correct.
Type of air filter semiseco (semi-dry) page 22 of the passport of the engine manufacturer:
1. Remove the wing nut and air filter cover.
2. Wash the filter element with soap in a high-temperature solvent, allow the element to dry well.
3. Soak the element in clean engine oil and squeeze it slightly to remove excess oil.
4. Reinstall the air filter element and cover.
3. Sludge tank maintenance.
gasoline refers to flammable substances. Do not smoke, do not allow the presence of flame sources at gasoline locations.
Before installing the sediment tank, make sure that it does not leak before turning on the motor. Turn the fuel valve to the OFF position. to close. Remove the sediment tank and wash it in a solvent with a high flash point, wipe dry, and install on the motor. Turn the fuel lever to the open position. ON.
Sediment tank lid
4. Service candles.
1. It is recommended to use the following candles:
b. W20EPR-U (DENSO)
2. Visually inspect the candle. If there is an obvious defect / wear on the spark plug, replace it. If the candle will continue to be used, clean it with a wire brush. 3. Measure the distance between the electrodes with the gauge probe. Correct if necessary by bending the electrodes. The gap between the electrodes should be 0.70-0.80 mm. Note: The candle must be firmly fixed. Improper fastening of the spark plug can lead to excessive overheating and damage to the engine.
Transport / Storage When transporting the motor, set the fuel supply lever to the. close position. At the same time, the motor must be on a stable, level surface to prevent fuel leakage.
When stored for a long period of time:
- the storage location should be dry and free of dust.
- drain the gas
Gasoline is a flammable substance. Avoid the presence of a fire source.
and. set the fuel supply lever to the. close position. Remove and clean the sediment tank.
b. set the fuel supply lever to the position. open and drain gasoline from the tank into an appropriate container.
c. set the sludge tank back to its original position and firmly fasten
d. unscrew the drain screw to empty the carburetor. Drain gasoline into an appropriate container.
3. Change the oil.
4. Remove the spark plug and pour a few drops of engine oil into the cylinder. Turn the motor several times so that the oil spreads inside the cylinder. Then install the candle again.
5. Pull on the engine cable until you feel resistance.
6. Cover the motor to protect it from contamination.
Failure Warning The engine will not start:
- The motor switch is turned to the ON position. open?
- Is the oil specified in this manual used?
- Is the fuel lever open?
- Is there gas in the gas tank?
- Is gas in the carburetor?
To check, unscrew the drain screw with the fuel lever open
- Is there a spark in the candle? (check the condition of the candle)
and. remove the spark plug head, clean the dirt around the spark plug, then remove the spark plug itself
b. install a candle in her head.
with. turn on the motor switch.
d. ground the electrode and pull on the cable to turn on the engine to determine the presence of sparks.
e. change the candle if no spark is observed.
If a spark is present, reinstall the spark plug on the engine and try to turn on the engine again according to the instructions.