How to cut laminated chipboard without splitting

What to cut chipboard without chipping. Sawing Laminated chipboard at home. Choice of saw blades and wheels

You will also need additional tools for sawing:

Cutting Laminated Chipboard is done in the following order:

• Marking out the material. To mark the workpieces a ruler and a pencil are needed to mark dots on the material sheet from the end. Then you need to connect the dots evenly into one trimmer line and glue a painter’s tape on top. A good way to cut Laminated Particle Board without chipping is by using a band, t. к. It helps reduce the number of cracks in the sheet material that occur due to increased temperature and heavy pressure. Sawing Laminated chipboard.
• The next step is sawing Laminated particle board. We choose what to cut the chipboard with, and put the tool at the required angle to saw the edges of the board flat. Sawing Laminated chipboard and hardboard should be done very carefully and as smoothly as possible.
• Plate processing. If the sawn particleboard at home is uneven on the ends, which were cut, they are processed with a belt sander. In some cases it is better to immediately contact a company that provides services for the production of furniture parts to order by customer size and sawing Laminated chipboard on special equipment. To glue the edges, a special gluing edge is used for the processing.

Precision and quality

Formal cutting machines for sawing Laminated chipboard and particle board have a high quality of cut, which reduces the cost of the subsequent processing of cuts (sanding, deburring, chipping, etc.). That’s why these machines can make cuts of any complexity and configuration, and that means almost limitless possibilities in furniture production. Fancy children’s furniture, comfortable computer desk tops, shaped through-carved decorations in the doors of kitchen fronts. all this is possible with the use of machines.

Panel cutting machines come in two varieties:

• Vertical machines are solid vibration-resistant welded frames set vertically at 50° to the rear with rails at the top and bottom on which the saw blade runs. It is the bracket for the saw unit, which slides up and down along the beam and rotates through 90°, allowing both vertical and horizontal cuts. The cutting precision is amazing. Sawing laminated chipboard, as well as hard, corrugated or porous boards requires a special scoring unit. The saw has a rotation speed of up to 15,000 rpm;
• Horizontal saws consisting of a table for the board, a carriage to move the saw along the saw mechanism and the saw mechanism itself consisting of one or two cutting units. The cutting units themselves have a main saw and a scoring saw. The principle is simple: the main saw deeply cuts through the chipboard and the scoring saw precisely and accurately cuts the bottom edge (veneer or laminate surface). The saw unit can also be tilted up to 45°.

A crosscut saw is a “domesticated” and greatly reduced copy of a horizontal machine. It is not suitable for cutting wide sheets of particleboard or laminated chipboard, but it can handle small parts.

How to saw Particleboard without splitting

In order to saw evenly and chip-free chipboard at home, you have to know a few tricks. Without a doubt, it is better if you saw with an electric jigsaw. Certainly it is possible to saw with a hacksaw also, but the result will hardly please you, though it is possible to saw Particle board for various needs where the quality of a cut does not play any role. And so, we need a smooth and beautiful cut. For this we take an electric jigsaw, a ruler, a tape measure and an angle bar for right angles (if it is necessary), an awl or a sharp object with which to trace a line for a trimmer on the laminate on the chipboard. We measure a part that will be sawed off with 1-2 mm reserve for the following adjustment and attach a ruler, on it we guide with an awl or a sharp object a fishing line for the saw trimmer, try to press harder to cut through the laminate, and we saw along the line not along the line itself, but exactly along, only catching it with the edge of the saw.

Then with coarse sandpaper bring the edges of our cut to the right condition, and if the quality of the sawn end is not satisfactory to you, take a wax chalk in the desired color t.е. in the color of the chipboard and grind up the chips. Let’s talk about jigsaws, I personally use BOSSNevsky.

If you need to saw without chipping only one side, you can use saws as a tooth up and down, I use a small saw with a straight tooth they shear less and cut both sides pretty much decent. It will be more convenient to work on the sawn end with sandpaper, if you stretch it on an even bar. Furniture wax crayons and markers you can buy in furniture stores, where they sell fittings. If you can’t find the chalk in the color you want. no problem-it can be made from several others by mixing, like paints. Simply melt crayons with a candle and drop onto a plate, one color on top of another, then roll into one and rub the edges with chipped, remove the excess with a ruler or knife and polish rag gently, strongly press not necessary.

Materials and tools

In the conditions of the woodworking company for sawing Laminated chipboard uses special equipment, which is called a format-cutting machine. Some private furniture workshops purchase such a machine, but it is hardly advisable to install it at home due to its high cost. To replace such equipment can be home electric tools. sawing chipboard can be done with a circular saw or a hacksaw. The sawing process will take a lot of time and effort, but from the economic point of view, it is justified.

An electric jigsaw

In order to make an even cut without damaging the laminate layer, you will need to take a jigsaw saw with the smallest tooth size. It is advisable to use an electric jigsaw for sawing small pieces of laminate Particle board. Jerking and unnecessary pressure during work should be avoided. The cutting blade feed speed of the tool should be chosen as minimal as possible.

This device is quite capable of making even and qualitative cuts without chipping of the laminated surface.

Hand Hacksaw

This hand tool is used in combination with a metal blade, as it has the finest teeth. Before the work is done it is necessary to put sticky adhesive paper tape on the sawing area, which protects the laminate from damage. The hand saw blade should be held at an angle of 30-35°, this position reduces the likelihood of splintering on the material. The movements of the hacksaw blade must be smooth, without pressure on the blade.

After the cut is made, the edges of the cut must be filed and coarsened with fine sandpaper.

Circular saw

This power tool consists of a small work table and a rotating toothed blade. Circular saw makes faster and better cuts in chipboard than an electric jigsaw. When performing the sawing process, the saw is turned on low speed. Chips may appear on the opposite side from the saw’s teeth.

To prevent this situation, a paper adhesive tape is glued to the kerf before starting the sawing process.

Electric cutter

This is a hand-held type of power tool that is used for sawing and drilling wood panel. Before starting work in Laminated chipboard using a hand jigsaw make a small cut, deviating from the contour of the marking at 3-4 mm. The sawing process uses several cutter blades and its bearing device, which regulates the depth of cut. It is not easy to use a router, so you need to have some skill with this tool in order to cut the board. Cutter motion is quite fast, and there is a chance to make an uneven cut.

But with the help of a router you can get a perfectly smooth cut of the material. the appearance of chips and cracks when using this device is very rare.

The use of hand tools is appropriate when making single pieces of laminated chipboard. For mass production it is reasonable to buy format-cutting equipment.

How to cut properly?

Sawing laminated chipboard without chipping at home is quite possible with your own hands. Creating a groove in the area of the kerf with a sharp object considerably simplifies the task. Once there, the cutting tool blade follows a pre-determined path and cutting is much easier. It is much easier to make straight cuts on laminated chipboard than to shape-cut a board.

It is extremely difficult to make curvilinear configurations with home devices, it can be done only with the use of electric milling cutters. This tool makes a quality cut and has many additional features.

The price of the power cutter depends on the firm-manufacturer, so you can choose a budget model with good technical parameters.

To cut a sheet of laminated chipboard using an electric cutter, the following steps must be taken:

• On the surface of an ordinary chipboard, all the contours of the future workpiece are marked;
• Using an electric jigsaw, the workpiece is sawn out 1-2 mm from the outlined contour;
• the finished sawed template is cleaned with a file or emery paper;
• The prepared stencil is put on the sheet of laminated chipboard and fixed with wood clamps so that it is in a fixed position;
• along the contour of the stencil, using an electric milling machine equipped with a bearing mechanism, saw out the contours of the workpiece, cutting off the edge exactly along the planned line;
• after the work is complete, the end sides are deburred and processed with a decorative edge.

The use of an electric drill makes it possible to make a curved cut of the laminated chipboard without chipping or cracking the material.

The blades of the electric cutter should fully capture the entire thickness of the material of the workpiece. this is the only way to get a quality product.

You can learn about the four ways of sawing Laminated chipboard without chipping with the jigsaw from the video below.

Sawing methods Laminated chipboard without chipping

Sawing can be done on a panel saw. But if you need to saw laminated chipboard to make a few pieces of furniture for yourself, other methods are better suited.

Jigsaw

Use an awl or a nail to scratch the trimmer’s line with a ruler to the thickness of the laminate surface. Sawing along this line, making sure that the edges of the saw’s teeth hit exactly into the scratch. Sawing can be done with a jigsaw or a hand hacksaw.

Jigsaw

Suitable for cutting a small area. The saw has to have the smallest tooth size. Move the jigsaw smoothly, without pressure, set the jigsaw speed slightly above medium speed.

On the side where the teeth enter the plate, there will be almost no chips, and on the opposite side. with insufficient experience there will appear, but in small numbers.

Circular saw

You will need a fine-toothed saw blade. Long, straight cuts are much better with this method than with the jigsaw. On the side where the teeth cut into the board, there will be no splintering. If they appear, it will be on the opposite side, as in the case of the jigsaw.

The use of guide rails increases the accuracy of the cut. It is better to clamp the saw to the table.

Circular saw with undercutting

A large ruler (bar) will be needed, which is fixed to the workpiece with screw clamps. The first cut is used to undercut the laminate along the marked line. The guide bar should be set on the line and the cut should be 6-10 mm deep. no splintering.

The second cut is made through. At the line of entry teeth in the plate chipping will not be, and at the exit point the laminate has already been cut, so that they just can not be.

Router

In this case, you should first saw a workpiece with a jigsaw, stepping back from the marking line at 2-3 mm, and then align the line for the trimmer on the template. The burr must be fitted with a bearing. You can also cut curvilinearly with this method.

What’s important to know

The most important rule in this case. the smaller the thickness of your countertop, the more convenient it will be to carry out its sawing at home. The ideal tabletop therefore has a thickness of 28 mm. When ordering a countertop, be sure to consider a small margin in size. Because at least 5-10 cm can be “lost” during your experimental sawing.

However, if you have never experienced sawing worktops before and have absolutely no experience in this area, you are better off using the services of specialized companies.

How to saw a laminated chipboard without chipping.

Before we talk about no chips when sawing Laminated chipboard and deciding what to saw with, let’s define what no chips means? Everyone has his own attitude to the number of them after sawing, for some people one is enough, and for others even a dozen is just fine. Therefore, let’s consider not one, but three types of cutting available at home Laminated chipboard, of which you can choose the most suitable. For obvious reasons, we will not consider the use of expensive equipment designed for sawing laminated chipboard, this is the destiny of professionals. We are still amateur furniture makers, so we will use the appropriate tool.The photo shows three parts, the upper one is sawn with an electric jigsaw, the middle one with a hand circular saw (parquet), and the lower one was also sawn with a hand circular saw, but then processed with a hand router. Of course, in each case you can achieve different results, it’s all about experience and skill. But in general, the capabilities of the equipment in question give roughly these results in terms of chips on Laminated Wood Chipboard.

In this case to get more or less good result of sawing you can do three things.

• Guide. Wise up with the guide for an electric jigsaw is not necessary. An ordinary construction level and two clamps will do.
• Choice of jigsaw file for laminate Chipboard. The saw pricks the laminated layer and the particle board with its teeth, and accordingly the shallower the tooth, the shallower the chips. And cutting velocity will be correspondingly. The direction of the tooth up or down indicates only which side of the workpiece will have more splinters, the first at the top and the second at the bottom.
• Control over sawing speed. If you feed the jigsaw too strongly, the saw blade will bend and move aside the kerf, and the kerf will not be perpendicular to the plane of the workpiece. After such sawing you don’t have to dream about gluing an edge.

Now let’s consider whether it is necessary to “scratch” the laminate layer. It may help, but only if the following conditions are met. Since the saw creates chips not only on these layers, but also on the outermost layers of the chipboard, it is accordingly necessary to “scratch” them too. The width of the scratched line has to fit the thickness of the saw exactly (if you make it narrower, it will stab, if you make it wider, it will leave a mark on the workpiece). The lines must be exactly one above the other and the sawing must be exactly along the line. Think about how realistic it is to do it at home with your own hands, and the answer about “scratching” will be obvious.

Sawing laminated chipboard with parquet.

The cause of the chips in this case is the effect of the cutting teeth, but not only in the direction of the kerf, but also on the opposite side. (The vibration of the power tool makes it impossible to drive the parquet perfectly straight, which causes the disc to skew relative to the kerf). The saw guide not only cuts the chipboard squarely, it also prevents chips on the opposite side to the sawing direction. When choosing a saw blade for sawing laminated chipboard pay attention to the number of teeth. the more you have, the cleaner the kerf.

Before processing furniture parts with a router, it is necessary to saw them with a reserve of 3-5 millimeters on each side to be processed. In contrast to the previous methods of sawing the hand router leaves behind a perfect surface. A bevel after such processing is rare, and it turns out, to keep the cut perpendicularity. up to now we have considered only straight sawing, but when it comes to cutting circles and curves of all kinds, there is no alternative to the jigsaw and router. The disadvantage of using a router is that you need the skills to work with it. We will talk about them in other articles.

Cutting chipboard Particleboard

If you have chosen the right tool and properly marked the marking, there will be no problems with cutting the chipboard. The most important thing is to move very slowly. Even if a fine-toothed saw is used, it can chip off during a jerky cut. Cut through chipboard, not attempting to partially cut through it. To break the material so that it does not have cracks, then it will be impossible.

How to Saw Particleboard Without Chips at Home

How do I cut chipboard without splitting??

board. is the well-known chipboard, finely ground and coated with a paper-polymer film. Laminating is carried out at a pressure of 25-28 MPa at 140-210 °C. The coating is strong, beautiful, resistant to mechanical damage and thermal shock, which makes Particleboard very attractive for furniture production and interior decoration ,

Many home craftsmen prefer to make their own furniture and buy high-quality particleboard in construction stores or from manufacturers. Fortunately, the shorter color range of laminate coatings makes it easy to choose the most appropriate material. The surface texture also varies: it can be smooth, imitating wood or natural stone, embossed under a shagreen or wooden pore.

But to make your own hands a unique piece of furniture or an exclusive interior, it is not enough just to buy chipboard and cut it according to the patterns. Thin laminate flooring has a brittle structure. Rough illiterate actions tear the cut, and deep sinks appear on the edges of the coating. To cut particle board without chips and cracks, you need to know some techniques for working with it.

Sawing instructions for laminated chipboard

Cutting particle board at home can be a hand saw with small teeth, a circular saw, an electric jigsaw. To work smoothly, you need to:

Through the sawing trimmer fishing line, fasten the adhesive tape tightly, which prevents the teeth from damaging the front of the pavement. Using a sharp knife, cut through the sawing line for the trimmer sawing the laminate coating and the layer of wood beneath it. In this way, the saw cuts through the inner layers of the chipboard, affecting the pavement only tangentially. The hand saw should be at a very sharp angle to the surface of the board. Cutting with power tools for minimal power work. On the resulting piece, with a sharp knife, cut a thin layer of the edge of the coating at an angle of 45.6. Shred the saw cut with a small file, working the cut in the direction from the edges to the center.

To ensure that the edge of the sawed chipboard does not form chips and cracks during further work, it must be protected with special spacers. This can be self adhesive melamine tape, C-patch, T-edge.

Cutting panels of particle board and other materials

Sooner or later any handyman encounters the need to cut chipboard. It may be making furniture by hand or paneling walls with fiberboard or particle board. As you know, sawing particle board is very easy to make sawing smooth and chip-free. is not an easy task.

With their own hands or by order?

Custom sawing will be smoother

Quality sawing Particle board is difficult to produce by hand because of the large size of the sheets. The standard plate size is 2440 × 1200, and this is not the limit. However, if you often work with particleboard or fiberboard, it makes sense to buy an expensive tool and work for your pleasure. If you need to cut multiple sheets, you can go two ways:

• Cut the boards yourself using the hand tools available
• Have particleboards cut at a professional cutter’s shop.

• Tools and materials
• How to cut Woodchip board without chips?
• Cutting shapes
• What you can’t see Chipboard

?? We cut chipless chipboard

In this video I offer the option of chipless sawing

, Without resorting to molding machines, dipped.

How to saw an electric nail file without trimming

Sawing without a chip on one side and on both sides, as well as which nail files to saw What. If you have at least once tried to do chipboard sawing at home, you know for sure that this job is not easy at all and requires not only skill, but also a good tool. Laminated chipboard is particularly difficult to work with and often produces many chips when cut. That’s why many craftsmen, faced with this problem, came to the conclusion that it is better to buy chipboard when buying, especially since many trade organizations provide similar services, and the price for them is quite acceptable. Sawing particleboard is done using precision molding machines, which help to obtain blanks of a given size and shape.

READ Why the saw heats up when you saw with it

Modern models allow you to cut flat materials not only in the horizontal and vertical directions, but also at an angle.

In addition to cutting sheets you can calculate and provide in the form of a video file several options for the competent and economical cutting of sheet material (using special computer programs) and, if necessary, to make the cut. However, if for any reason you prefer to do this work yourself, before you see the EAF you will have to do some preparatory work.

Tools and materials

If possible, it is best to cut Chipboard with a hand router, using homemade guides. This method is not very handy when cutting large sheets because a table is required when working with this tool. In addition, this method often has to change the cutter. But you will end up with cleanly trimmed “jammed” edges.

Electric Jigsaw. The most popular tool for sawing Chipboard

Some craftsmen use a jigsaw in their work, but in the absence of skill, it is difficult to cut accurately and chips can be formed.

You can try to set the jigsaw on a bimetal canvas with sharpened teeth inward, designed for laminate. To make the saw cut with the electric jigsaw, increase the speed with a small amount of feed so that rips do not form.

If these methods don’t work for you, we’ll prepare the sawing at home:

How to Saw Particle Board Without Chips in the Home

How can I cut particle board without chipping?

board. is the well-known chipboard, finely milled and coated with a paper-polymer film. Laminating is carried out at a pressure of 25-28 MPa at 140-210 ° C. The coating is strong, beautiful, resistant to mechanical damage and thermal shock, which makes particleboard very attractive for furniture production and interior decoration ,

Many home craftsmen prefer to make their own furniture and buy high-quality particleboard from construction stores or manufacturers. Fortunately, the shorter color range of laminate coatings makes it easy to choose the most suitable material. The surface texture also varies: it can be smooth, imitating wood or natural stone, embossed under a shagreen or wood pore.

But to make your own hands a unique furniture or an exclusive interior, it is not enough just to buy chipboard and cut it according to the patterns. Thin laminate has a fragile structure. If you are grossly illiterate, the cut will tear and deep sinks will appear on the edges of the coating. To cut Chipboard without chips and cracks, you need to know some tricks of the trade.

Rules for sawing laminated chipboard

Cutting particle board at home can be a hand saw with small teeth, a circular saw, an electric jigsaw. To work smoothly, you need:

Tape tightly through the saw trimmer’s fishing line to keep your teeth from damaging the front of the cover. Using a sharp knife, cut through the saw trimmer fishing line with the laminate coating and the layer of wood underneath. The saw thus cuts through the inner layers of the chipboard, acting only tangentially on the coating. The hand saw must be at a very sharp angle to the surface of the board. Cutting with electric tools for minimal power supply. On the resulting piece, with a sharp knife, cut a thin layer of the edge of the coating at an angle of 45.6. Shred the saw cut with a small file, machining the cut in the direction from the edges to the center.

To ensure that the saw edge of the chipboard does not form chips and cracks during further work, it must be protected with special spacers. This can be self-adhesive melamine tape, C-patch, T-edge.

Cutting of chipboard panels and other materials

Sooner or later any home handyman will be faced with the need to cut the chipboard. It can be handmade furniture or paneling walls with fiberboard or particle board. As you know, sawing particleboard is very easy to do with a smooth, chip-free cut. It’s not an easy task.

With your own hands or by ordering?

Custom sawing will be smoother

Quality sawing Chipboard is difficult to produce by hand because of the large size of the sheets. The dimensions of a standard plate are 2440 × 1200, and this is not the limit. However, if you often work with Particleboard or Fiberboard, it makes sense to buy an expensive tool and work for your pleasure. If you need to cut multiple sheets, you can go two ways:

• Cut the boards yourself using the hand tools available
• Have your particleboard cut in a specialized sawmill.

• Tools and materials
• How to cut chipboard without chips?
• Cutting shapes
• What you can’t see Chipboard

?? We cut chipless chipboard

In this video, I offer the option of sawing without a chip

, Without resorting to molding machines, dipped.

How to saw an electric saw without trimming

Sawing off chips on one and two sides, as well as what files to nail What. If you have at least once tried to do chipboard sawing at home, you know for sure that this work is not easy at all and requires not only skill, but also a good tool. Laminated particleboard is particularly difficult to work with, and often produces many chips when cutting. That’s why many craftsmen, faced with this problem, came to the conclusion that it is better to buy chipboard when buying, especially since many trade organizations provide similar services, and the price for them is quite acceptable. Sawing particleboard is done using precision molding machines, which will help produce blanks of a given size and shape.

READ Why the Saw Gets Hot When Sawing

Modern models allow you to cut flat materials not only horizontally and vertically, but also at an angle.

In addition to cutting sheets you can calculate and provide as a video file several options for cutting sheets competently and economically (using special computer programs) and, if necessary, making cuts. However, if for some reason you prefer to do the job yourself, before you see the EAF, you will have to do some preparatory work.

Tools and materials

If possible, it is best to cut the particle board with a hand router, using homemade guides. This method is not very convenient when cutting large sheets, because a table is required when working with this tool. In addition, this method often needs to change the cutter. But you will end up with cleanly machined “jammed” edges.

The electric jigsaw. The most popular tool for sawing Chipboard

Some craftsmen use a jigsaw in their work, but in the absence of skill, it is difficult to cut accurately and chips may be formed.

You can try to install a bimetal canvas with sharpened teeth inward, designed for laminate, on the jigsaw. To make the saw cut with an electric jigsaw, increase the speed with a small amount of feed so that no rips form.

If these methods don’t work for you, we’ll prepare the sawing at home:

Straightening out a sheet of particleboard

After sawing, you need to eliminate that stock. that was left behind when the marking was done. The best way to do this is to use a router. But you can remove excess material with sandpaper. It is hammered on a wooden bar, which is easier to work with than a loose sandpaper. This kind of machining not only gets rid of excess material, but also smoothly deburrs the edge.

Such actions allow the best way to saw the chipboard. But, if the owner wants to increase his chances of getting a good result, he can make the cut on the board using a guide bar. It is set along the expected line of the cut.

Getting the job done

When the saw is chosen, you still need to properly saw the laminated board at home. Experts recommend sawing along the guide (a rail clamped in clamps will also do). If a new, unworn blade is used, it is possible to process the particle board as cleanly as with a circular saw. It is advisable to run the jigsaw at the lowest RPM possible. This will significantly increase the life of each saw used.

The boards themselves are placed at right angles to the jigsaw blade. The easiest way to verify the angle is to use an angle piece or protractor. Important: the straight line passing through the cutting edge of the tool must be parallel to the rigidly fixed part of the jigsaw. The use of special inserts to reduce the likelihood of splitting is recommended. But to make them work more effectively, it is usual to notch the laminate layer on the side where the blade will exit.

To learn how to saw laminated chipboard with a jigsaw without chipping, see the following video.

Laminated chipboard and the nuances of processing it

To saw the worktop without splintering you can use a circular saw.

In practice, particleboard only began to be used in 1940 in the United States, but after a very short time its popularity spread all over the world, so that there were all kinds of varieties. The most popular variety has become Laminated chipboard, which is not just the product of pressing sawdust with glue under high temperature, but also additional physical and chemical protection in the form of melamine film.

When sawing simple chipboard, there can be no complications, but with laminated chipboard it is much more complicated. Often countertops are manufacturer-coated multi-layer plastic HPL, which further complicates the process. Coatings can be very different in their properties, but they are always polymer, because of which they have the same nuances in processing.