How to make a table for a circular saw

Makeshift machine for circular saw

Most carpenters and woodworkers want to have a universal unit in the economy, but how to make such a device on their own, many do not know. In this guide, you will learn how to make a universal milling table with your own hands. The advantage of a universal woodworking machine is that you do not need to have several units and walk with the workpiece from one to another while working. The only and universal, will be on one table, and perform the actions of several units. Of course, the limitations of such a device are present, and to make an absolutely universal woodworking machine is not possible. But to make a table for the cutter with their own hands, which will be present electric planer and circular saw, it is quite realistic. To translate the idea into reality, you need to take care of consumables, as well as tools that will be needed to create an accurate and level table on which the devices will be fixed. Since there will be more than one device on the table, you need to make a wider and longer table. To avoid wasting materials, you must first draw a diagram and the location of future devices on a sheet of paper. This is a very important consideration, because the efficiency of a machine tool depends on the correct positioning of all the components. Take care of the positioning of each component beforehand. If the task seems very complicated, you can use ready-made diagrams and drawings. Thus, craftsmen make a table for a circular saw with their own hands, without the help of experts.

The design on which the woodworking machinery will be mounted must have these characteristics:

  • Capital rigidity and stability.
  • A perfectly level surface.
  • Grounding.
  • Free space for sawdust.
  • Easy accessibility to waste for its disposal.
  • Protective shields that are mounted over the rotating elements.

Observance of the above rules, will help to make a really high-quality and safe table for the router with their own hands.

There are several circular saw requirements that must be considered for quality, productive and safe operation of the unit.

Good securing of the saw blade. 2. Enclosure of the working part of the saw blade, which many people consider an impossible task. 3. Availability of a start/stop button for the machine.

Additional requirements for the table, depending on the carpenter’s preference and professionalism in the field. The auxiliary elements help to process workpieces more accurately, to make sawing of longer boards, which ultimately affects the capabilities of the machine to make absolutely accurate, high-quality and complex products.

Most craftsmen make drawings of the milling table with their own hands, but if you are not sure, it is better to work with a mechanic or a person who made a similar device.

Circular saw design, a machine from a circular saw Baikal

The normal table, which can be purchased with the circulating plate, is made in most cases of stainless iron. Skilled craftsmen use simple steel, and the supporting structure is welded from metal angles. The disc that cuts the wood is mounted in the inner part of the table, on a shaft with bearings, and the mechanical power is supplied by means of a belt transmission. In the plate there is a cut for the disk, which is surrounded on all sides by wooden shuttering, and from the inside of the table is regulated by screws. The gap between the table and the cutting disc, should be a few millimeters, otherwise sawdust in the work will be clogged in the gap, and lead to malfunction of the machine. The clearance is adjusted depending on the discs used.Everyone tries to perform drawings of a circular table with their own hands to make a versatile and good table for woodworking, but the lack of knowledge can play a bad joke.

Calculation of parameters

In order to avoid costs and absurdities, strictly follow the basic parameters of the stated materials, and you will make a quality table joiner with your own hands. When we assemble a table for a manual circular saw with our own hands, it is necessary to consider the power of the electric motors that will be used. If you build a table for a hand router with their own hands also need to consider the performance of the motor.

For a deeper understanding of the design and scheme of the product, view the plot about the carpenter’s table with their own hands video of which is posted on the site. Considering that the table will be universal, it is necessary to make the construction as stable and durable as possible. Execute craftsmen drawings of the table under the milling machine with their own hands, but if the design will be welded by another person, it is necessary to explain in detail, so that in the end all elements are in the right places. It is possible not to separately make a router table for a hand router with their own hands, as most craftsmen, having made a universal table, work on it and hand tools. It is very convenient because there is enough space to work, everything is at hand and productivity increases.

Calculation of power

To make a good table for a circular saw with their own hands, you need to make a correct calculation of power, in relation to the strength of the electric motor and the intended work. That is, for comfortable sawing of different types of wood, it is enough to put an electric motor 1000-1200 W. Experts do not advise the use of more powerful motors, because it is a big risk. If considerable power and productivity of the installation is required, you should make the construction of the table more thorough and perfect. With the proper approach, many craftsmen create a table for a hand router with their own hands, much better and more productive than models from branded manufacturers.

For a more accurate understanding, watch the plot, how to make a router table with your own hands video of which is in the public domain for viewing. Industrial machines, as mentioned above, are made entirely of metal, and the lower part, supplemented with a concrete slab, for greater reliability of fixing the unit. Table for a circular saw with their own hands, craftsmen make entirely of metal or in a duet with wooden elements.

It is important to consider the factor if more units will be integrated into the woodworking table, and the more powerful the nominal capacity required, the stronger and more massive it is necessary to make a joinery table with their own hands.

Pros and cons of a homemade table for a circular saw

The table for the circular saw can be made by yourself, taking into account personal requirements and preferences. It will be as comfortable in use as possible. The table can be made in different sizes, heights.

table for circular saw photo

There are models not only of the manual type, but also with the possibility of fixation on the table.

You can identify several main advantages:

To the disadvantages of homemade table for circular saws include the time costs. The master will need to study the schemes, drawings, prepare materials, qualitatively perform processing.

What is needed to create

To get to work, you need to prepare carefully.

Materials and tools

For a homemade table you will need a solid metal or wooden base. Some craftsmen prefer to make tables out of aluminum, steel.

It is difficult to work with large volumes of wood with an ordinary circular saw, so it is better to set it on a table.

Important! The wood must be treated with a special agent, which has an antiseptic composition to prevent rotting processes.

Materials that will be needed in the process of work:

  • the base, the thickness of which is not less than 22 cm;
  • Beams for strengthening and making a support (you can use trimmed board in the amount of 5 pieces);
  • wooden dowels, 10 cm in size (12 pieces or more are needed for the work);
  • joinery glue;
  • metal fasteners (not less than 4 pieces, and the exact number depends on the size and length of the table);
  • Metal corners in the amount of 10 pieces;
  • self-tapping screws.

Prepare your tools before you start the jigsaw. For marks take a pencil or marker, a meter, a tape measure, an electric jigsaw, a hand model router. To process the wood, you will need a grinder, sandpaper of different grit levels, which removes nicks.

A modern jigsaw is equipped with a built-in safety feature, electronic speed control, vibration and noise level dampers.

You also need a planer, a drill, and an electric screwdriver. Materials and tools are prepared in advance, placed in the workplace.

The matter will go much easier if you use an electric screwdriver.

Determine the design and construction

To choose a design, it is necessary to decide on the base material. For wooden worktops, leafy species of trees are suitable, which are resistant to rotting processes with proper antiseptic treatment. In the base make a special hole under the disk.

The table for the circular saw can be constructed by yourself, exactly adhering to a certain scheme.

For the wooden base use a sturdy base of four trestles, planks of size 50×150 mm. It must be stable to ensure safety. Curved or bent metal sheets are not suitable for work, because there is a high probability of injury.

Constructing the element with your own hands allows you to make the saw as suitable as possible for individual conditions.

You can make a simple design or equip it with a wedge blade of removable design. Additionally perform a disk protection, so that the work shavings do not fly on the person who will work at the table. To make the cut at an angle, you need to add details to adjust the slope of the disk.

You can adjust the product to the right size, to distribute everything so that it is comfortable for you.

To circulate make a guide carriage of the table. It includes the following elements:

After selecting the design of the design, it is necessary to make drawings of the table for circular saw with their own hands.

The self-made model will be one-of-a-kind, which makes it unique.

Drawings and diagrams

Note! The drawing is necessary to prevent errors in the process of work.

First of all do the calculation of the dimensions to transfer them to the cardboard. A hole is made in it, which must fit the dimensions of the saw. Before creating the drawing and diagram, you need to buy a cutting tool. Universal holes are not provided in this design, because they will not be able to provide maximum stability, safety and withstand heavy loads.

Circular saw table can be made by every craftsman.

You can leave some extra space for tools or wooden workpieces. Suitable dimensions: 120×120 cm.

An example of a drawing of a table for a circular saw:

There will be no difficulties in the process if you carefully study the issue.

Scheme with a detailed description and dimensions:

The table is made taking into account that the hand tool will be installed and fixed on the table, turning it into stationary equipment.

Selection of material

To make a circular table with their own hands, you need to remember carpentry skills, have a lot of patience and a small number of materials and tools.

The volume of the table top will depend on the workshop area. At the same time, on a small table it will be uncomfortable to saw large sections. If the piece fits fully on the work plane, the cut is made more even and accurate. Select the height of the legs, depending on the height of the craftsman.

Table manufacturing process

  • From a sheet of plywood, cut out the table top of the required size. The marking is made on the lower area, using a metal ruler and a pencil. The plywood is cut with a jigsaw, the edges are milled if necessary. If plywood is not laminated, the table surface should be sanded with a sandpaper.
  • Transfer and from the bottom make a marking for fixing the hand-held circular saw. To do this, remove the disk from the device and put it with the sole in the necessary place. Make marks on the table top and in the base for the fixture and the hole for the saw blade. Drill holes for bolts. These will be twisted at the top under the tabletop and held in place by nuts at the bottom. So at the edge of the working plane holes countersink, and the bolt heads flatten, so they do not protrude.
  • If you plan to cut the material at different angles, the slot for the saw blade is made in the form of an overturned trapezoid. For straight sawing an ordinary groove is made. Before marking the kerf and holes for fasteners, you need to put a saw, correct the marks and only then cut.
  • Draw the areas of the stiffening ribs with a pencil. They are made from boards and installed at the bottom 8-9 cm from the edge of the table top itself. The table legs must be fixed to the ribs. The ribs are fastened with self-drilling screws at 15-25 cm intervals, and glued with PVA. Self-tapping screws are screwed in from above, under the table top, with the heads fully sunk in. Screw the ribs together with self-tapping screws.
  • The legs are made of bar or board, their length will be from 100 to 113 cm. Significant stability is provided by the legs that extend downward. They are fastened on the large bolts that are twisted on the outside and tightened on the inside with nuts. Bar ties will reinforce the frame.
  • To adjust the height of the table, nuts are fastened at the bottom, into which M14 bolts are screwed. Now you can secure the saw from underneath by passing the storage unit through the prepared slot.
  • Secure the power socket to the table, lead the electric cable from the socket, and install the circuit breaker. Power to the socket will be transmitted from the switch. From there we will pull the cable to the nearest power supply in the workshop. Secure the ON/OFF button on the circular saw body in the recessed position with a constructionbond.
  • Now we make the auxiliary supports. You will need a 0 square section aluminum tube and 2 wingnut screws for the stop. We cut a piece of pipe along the length of the table top and make holes 3 cm from the edge for the screws. From pieces of plywood, 2 clamps are sawn. The system is ready.
  • To work across the table, make a skid out of plywood. We even them with respect to the table edges, press them down and move them along the toothed circle. In the area of the circle passage we saw a hole. Small parts can be placed directly inside the slide and sawn. Dust will be out from under the table, but much of it will still fly upwards, so it is good to supplement the device with an upper dust outlet.

Working with a circular saw is very dangerous, so you must protect your fingers. Use a piece of wood or furniture board to cut out the pusher.

Additions to the made construction

Some masters, assembling a table for a manual circular saw according to unique drawings, completely remove the factory safety guard, and replace the factory platform with a homemade. If you do not plan to saw at an angle, you can remove all the devices to adjust the slope of the disk. The electric circular saw is fixed directly on the new base, which gives a possibility to win a couple of millimeters of depth of cut.

Without the inner guard, it is easier to remove the disk, the electric circular saw will not be so clogged with chips when working with wet boards. Disassembly is time-consuming, but it conserves motor resources and prevents overloading.

Mounting the circular saw

It’s only a matter of time. Electric circular saw sits inside the prepared hole. The sole is bolted in place, and the toothed drive must fit freely into the socket.

The circular saw table is nearly complete. Now it needs to be treated with material protecting against moisture, then varnished in several layers (to minimize slipping).

The resulting system can be supplemented with anything the user chooses (safety cover, device for adjusting the tilt of the blade, slide, etc.).

Preparation of the sketch, material and tools

As an example, consider the order of making a wooden workbench with a height of approximately 100. 120 cm. Before you make such a table with your own hands, it is desirable to prepare a small sketch, which will display the device of the future construction with an indication of the dimensions of its main elements.

The exact height of the table is set taking into account the height of the master working on the machine (comfortable position of the working plane at the level of human hips).

At the preparatory stage, you should also decide on the material for making the future structure, which is usually made of planks and laminated plywood 28 mm thick. To make such a table with your own hands you will need the following blanks:

  • a sheet of metal of suitable size;
  • a standard sheet of thick plywood;
  • The metal square tube from which the rails are made;
  • a set of two screw clamps.

A tool kit of the following items is also needed to assemble the table:

  • Screwdriver and electric drill;
  • Electric jigsaw or a regular wood saw;
  • Angle, tape measure, ruler (for current measurements);
  • hand router

Start button and electrics

The original trigger should be bypassed, or if this is not possible, clamped with a clothespin or harness. Instead of the button on the handle, a small electrical cord routed inside the box will be used.

On the outside front side of the box, install a twin start/stop button with a lock. Its normally open contact is connected in the gap of the power cable. Connect the ends of the wire to the socket screwed on the inside.

After the saw is connected and tested in operation, a triple folded kapron stocking must be stretched over the air intake grille.

Circular saw table

When choosing a circular saw, you need to be guided by these characteristics:

  • Saw power. If the volume of work is quite large, it is desirable to take a tool with a power of not less than 1.2 kW.
  • Cutting depth. The thickness of the material to be processed depends on this parameter. For manual saws this is 40-70 mm. But when it is installed in the table will be a reduction in the area of 10 mm.
  • Button placement. The design of the sawing table must provide free and safe access to all control buttons, otherwise you will need to finalize the control system by yourself.
  • Rotation speed. High rotational speed is more preferable for cutting wood. It affects the quality of the cut. For plastic, for example, this is not very good. From the high frequency of rotation of the wheel plastic heats up. You have to choose an average performance. 3 to 4 thousand. RPM will be enough.

The choice of dimensions

To choose the size of the sawing table is worth depending on the square footage of the workshop. Small space requirements allow the use of a tabletop of 50 x 50 cm. It makes no sense to make the saw table smaller. it would be difficult to use it for long workpieces. Universal size for comfortable sawing Laminated chipboard. 80 x 80 cm.

To meet safety requirements, it is recommended that the saw blade be placed in the middle of the tabletop at least 25 cm from the edge. this is the figure that results in a minimum width of 500 mm. The positioning of the saw blade also depends on how exactly it will be used. There are three designs in total:

Depending on the workpiece to be machined on the machine, the depth and position of the blade. For boards and plywood it should protrude 50-80 mm above the worktop, for logs 110-125 mm. The height of the upper part of the frame made of plywood or Laminated chipboard can be between 35-40 cm. If you make the bed only from a bar, this parameter depends on the section. The remaining part of the construction is represented by wooden legs, the size of which masters usually choose according to their height. The total height of the saw table is about 1.0-1.1 m, but can be reduced to 900 mm.

Necessary tools

In addition to materials, the following tools must be prepared.

  • a pencil and a marker;
  • measuring tools, including a meter and a tape measure;
  • electric jigsaw;
  • hand router;
  • sanding machine;
  • Sandpaper (should have a medium or fine grit);
  • A planer and a drill;
  • electric screwdriver.

It is necessary to prepare everything in advance and keep it at hand during the whole process.

The manufacturing process: step by step instructions

Worktop under the circular saw in finished form

To make a quality construction it is necessary to follow some tips. The process consists of several steps, presented in the table.

Steps Description
1 Trim the timber on all sides with a plane plane. Then the frame of the future table is assembled from it. Drill a few 5 mm holes in each side of the table top. In addition, one through hole is made for the legs of the product.
2 Several holes of the same diameter are made in the side members. In the legs perform one through hole. Diameter remains the same, 5 mm.
3 Proceed to install the dowels in the table top. Before this, they are coated with carpentry glue. Put the legs and crossbars on top. If you have wire ties, use these to fix the workpiece. When the glue dries completely you need to fasten the frame and legs using special metal fasteners. Additionally you should use self-tapping screws. You can add strength and stability to the construction by using the corner brackets. They will be an element of additional fastening, giving the product stability. For the short side 2 pieces are enough, and for the long side 3 will do.
4 The next step involves securing the saw to the product from the inside. There are several methods to accomplish the task. M4 bolts or self-tapping bars are suitable for fixing. The first case is fast and reliable. The second method does not involve additional holes, which eliminates the need for drilling. It is necessary to make a notch in the bars, the width of which is equal to the dimensions of the saw’s platform. Next, self-tapping screws and bars on both sides fasten the equipment and the tabletop
5 After the saw has been set in place a second, larger beam will be needed. It, using self-tapping screws, is fixed to the base of the structure. Screwing is carried out on the marks made when aligning the platform in a level position. The above manipulation will help, removing the saw, return it usually quickly without looking for markings
6 The saw blade is set in its proper place. The base is sawn through to obtain a longitudinal hole. Then turn the piece upside down
7 Then start making the parallel stop. Two strips of plywood are sawn off. Their length should match the width of the table. On average these dimensions are 10 cm. The corners should be rounded
8 The strips are sanded. They are to be fastened at an angle with self-tapping screws. Screw the metal corner piece inside
9 If the support is to be fixed to the base and the installation will be used frequently, a guide must be attached so that it is perpendicular to the circular saw blade. Attach the castor to the lower part. This will allow it to move.

The structure is finished and ready for use. When performing the described manipulation, it is important to remember to observe safety precautions. Applies to any manipulation with the circular saw.

Check regularly the position of the table and its strength. The construction should be stable, without loosening.

Example of the manufactured work table for the circular saw

Handheld circular saw table variant with lifting mechanism

First make sure that the saw is securely fastened, then start the saw. Do not hold the material of the cut with your hands. This will help avoid getting wood in the face when the knots start to bounce off. In addition it is recommended to use special safety glasses at work.

Always wear safety glasses to ensure safety

The following simple tips can help to prevent workplace injuries.

How to install and secure the circular saw on a homemade table: the basic rules of installation

The circular saw is correctly positioned and centered on the table. Make sure there is no twisting. Place the equipment into the tabletop. Make hole in advance. Bolt the sole plate and put the storage device in the socket.

If the dimensions of the tabletop allow, there is also a device that regulates the level of inclination of the disk in the process of cutting materials. This simplifies the work.

In order to comply with safety regulations, the tool is kept in a cover.

Algorithm of actions when mounting the circular saw on the table, made at home:

  • Make a groove in the tabletop and direct there the working part of the equipment;
  • Make marks where the fastening countersunk bolts will be located. They fix the disk;
  • At the top of the working surface of the table, drill holes with a diameter of 0.8 cm;
  • deepen the heads of the clamps;
  • put your circular saw carefully in its place;
  • Slowly fix all nuts and bolts.

the second variant of a table for a circular saw. Photos of manufacturing technology

The table saw with his own hands is made from boards, as the most available material, quite often. To make this table will be required:

From a plywood sheet jigsaw blanks with a hole. the tabletop, which will accommodate a saw. When marking the hole oriented to the size of the saw’s sole. Make the ribs from the boards, which will be attached to the table top with self-tapping screws. During assembly, the boards are clamped together with screws. A starter pin is later mounted on the front stiffener. To make the legs serve planks about one meter long. They are attached to the outside of the stiffeners with bolts.

Device variants. features and preparation

Need to think through all the nuances of making a homemade product. The drawings help to make the work process easier. First determine the dimensions of the table top. The hole for the circular saw must fit the tool exactly. It depends on its diameter, so it is impossible to say which one is required.

The base must ensure stability, the loosening of the entire product or individual elements is unacceptable. Legs for the construction are compulsory. If you use a solid sheet of plywood as a support, it is difficult to achieve stability. you need an almost perfectly flat floor surface.

Choose the dimensions of the tabletop, taking into account your own wishes and the size of workpieces to be processed. When they are fully laid flat, the cuts are more accurate and straight. At the same time, too large dimensions are uncomfortable. it clutters up the room. Masters sometimes make folding tables which take up little space when not in use. Some people need to make small parts, so they need a machine to match.

Recommended: Hand-held riveter. which one to choose and how to use it

If the owner wants to always have the necessary tools at hand, the most convenient location. the tabletop. For this purpose, the size increases significantly, suitable 1,2 × 1,2 m.

How to install and fix a circular saw on a homemade table: basic installation rules

A circular saw set up properly in the center of the table. Ensure that there are no twists and turns. The equipment is placed in the tabletop. The hole is made in advance. Bolt the sole plate, and put the storage unit into the socket.

If the dimensions of the table top allow, there is also a device that regulates the level of inclination of the circular saw blade during the sawing process. This simplifies the work.

keep the tool in its sheath for safety reasons.

Algorithm of actions when mounting the circular saw to the table, made at home:

  • Make a groove in the worktop and guide the working part of the equipment there;
  • Make marks where the fastening countersunk bolts will be located. They fix the disk;
  • Drill 0,8 cm diameter holes on top of the table’s work surface;
  • deepen the heads of the clamps;
  • carefully set the circular saw in place;
  • Slowly fasten all nuts and bolts.

Safety in use

Be warned, working with a circular saw is dangerous. To reduce the risk of injury, you must continuously monitor the position, firmness and stability of the circular saw table.

Each time before starting the equipment, check that it is securely fastened in place.

Attention: Holding the material with your hands while the saw is in operation is strictly forbidden. Failure to do so can cause damage to your fingers.

Wearing safety glasses is recommended to prevent bouncing wood particles from getting into your eyes.

Tip: In the workshop, you may also need a milling, welding or folding table, a simple board or pallet table, and, of course, a personal tool cabinet.