How to make brakes on a trailer to a power tiller with your own hands
Availability of a trailer can significantly expand the functionality of the power tiller, as well as reduce the cost of transporting various loads. If you make brakes on a single-axle tractor with your own hands, you can significantly simplify the management of the trailer, as well as make its use much safer.
Before finding out how to make brakes on a single-axle tractor, it is advisable to become more familiar with such elements. They appear to be necessary for any motoblock with a trailer, because they allow you to quickly stop the moving machine, even in the presence of an impressive load.
This allows you to make its transportation safer, which is especially important when traveling over uneven terrain with an abundance of slopes. For the manufacture of such elements it is strongly recommended to use ready-made parts from various auto- and motor vehicles, which will greatly simplify the task. At the same time brake systems are of different types and not all of them are suitable for use in the construction of a power tiller.
Because of their low capacity and rapid wear the band type brakes are not suitable for this application.
The simplest and most effective option, which should be used as the basis for homemade brakes, are similar parts from an old motorcycle. Such spare parts are easy to find and affordable, which makes it possible to make brakes for a single-axle tractor without extra costs.
If you wish, you can use the parking brake from the car, which will allow you to easily stop on slopes, even for a long time. However, the process of dismantling and subsequent installation of this type of brake is much more complicated, and the cost is higher, which makes this option less popular.
Operation of the system is extremely simple, since it is identical to the standard counterparts used in other varieties of equipment. Braking is done by moving the lever, which causes the cable to pull, and for further movement you will need to turn the lever to the opposite position.
Making brakes yourself
It will be very easy to make homemade brakes on the trailer of a motorcycle block, if the master in advance makes sure that all the necessary materials, as well as tools are available. It is necessary to take into account that for effective braking it is strongly recommended to install brakes on each wheel. This will quickly stop even when driving at high speed, as well as avoid turning the trailer.
Tools and materials needed
When planning to make homemade brakes for a motor block cart, it is necessary to prepare materials and tools. As the basis for future brakes, it is best to use the following motorcycle parts:
During the assembly process, the master will need to use a standard set of tools, as well as a welding machine, which will make all the connections of the structure strong and reliable.
For correct work of brakes it is necessary to make grinding of disks. Such manipulations are best left to professionals, since they have the necessary qualifications and equipment for such work.
To successfully perform the work, it is highly recommended to use the drawings of the brake system of the chosen model, which is used as the basis for the homemade design. Since the system includes many parts, you must be extremely careful and install the unit in full accordance with the diagram, otherwise there is a high probability of their improper operation or a quick breakdown.
Order of assembling brakes
After all the parts have been properly prepared, it is advisable to proceed directly to the assembly of homemade brakes. To do this, you will need to remove the rods and cables from the discs, turn them and follow the following algorithm:
- Slide the milled drums onto the hubs, fasten them.
- The resulting gap between the discs should be closed, using a wire of sturdy metal.
- Install the disc on the axle, securing it with a sleeve. You must make sure that the disc is securely fastened and there is no possibility of it shifting during the operation of the device.
- Weld to the axle an angle or a piece of pipe for better fixation of the disk.
- Attach cables to the drums, and then pull them to the control system.
The brakes are controlled by a special mechanism, which can be taken from a car handbrake. You can make it yourself from improvised materials.
It should be noted that during the operation some elements of the design of such brakes can be significantly worn out and require replacement. For example, it may be cables, so it is recommended to use elements with a minimum degree of wear during assembly.
Figuring out how to make the brakes on the cart for a motor-block with your own hands, you can refine the design for greater ease of use. The most obvious improvement is the installation of a spring, which returns the lever to the reverse state, which will allow you to switch the brakes without significant effort. Such an element can be placed not only on the brake mechanism, but also on the cable, as well as other components of the design, which allows everyone to choose the best option.
If automobile brakes are used for the assembly, consider the presence in their construction of an element that turns off the control lamp. Although it is important in the car, it is absolutely useless for the trailer, so it is recommended to dismantle it to simplify the design.
How to make brakes on a trailer to a power tiller
Everyone who has made a homemade trailer after the first trip asks himself a question: how to make brakes on the trailer to a power tiller, because it is not possible to brake from the mountain, and you risk getting into an accident.
If you wanted to put on your purchased trailer brakes, or want to equip a homemade cart with them, keep in mind that the brake system is an organ of the unit, which is almost always removed from the car and slightly modify for new needs.
Brakes not just brakes. If you listen to mechanics, you may hear about parking brakes that do not brake well when the trailer is loaded, especially if you put it on a slope. Why do we need brakes that stop the trailer only when it is empty??
You can put band brakes on the trailer, but they are almost useless and do not perform their function. I know of one successful case where a man put brakes on his trailer for his motorcycle block. But only he made them for one wheel. Good if you have an old motorcycle. Remove the brake pads and drum from it.
You’ll also need a wheel from a motorcycle. Throw away the spokes from the wheel, get rid of the rim. You need a metal drum specifically. Remove the brake rod and cable from the disc. Grind it (if you can’t. Give the disc to a turner you know).
What will be needed?
To put the brakes on the trailer, you first need to get the following materials to make them:
- Brake drum from a motorcycle.
- Motorcycle brake pads.
- Motorcycle wheel spokes.
- It is recommended to make a trailer with brakes for each wheel. this will avoid problems when braking (the unit with the trailer will not turn).
It is worth highlighting such tools that are needed to remake these brakes:
Protochka discs better order from a professional master in the car service. there is all the necessary equipment.