Installing The Circular Saw Into The Table

We make a table for a circular saw with our own hands – instructions and installation
Learn more about how to make your own circular saw table without any extra effort! Step-by-step guide followed. Will help you!

We make a table for a circular saw with our own hands – instructions and installation

The circular saw is a convenient and productive tool for construction work, with high productivity and maneuverability. But when cutting large batches of lumber, working with a powerful circular saw is quite difficult. A do-it-yourself circular saw table can greatly facilitate this task.

An easy-to-manufacture table can be made of plywood and boards. In this case, the hand-held circular saw is installed from the bottom of the tabletop, and its toothed disk is located in the slot of the tabletop. After turning on the saw, the blade begins to rotate, and when the sawn timber is fed, it is cut. The maximum thickness of the cut lumber depends on the blade size and saw power. When choosing a tool, it is necessary to take into account the thickness of the tabletop to which the saw is attached from below.

Necessary materials

When making a do-it-yourself circular saw table, you will need woodworking skills and the following tool:

  • Hand circular saw;
  • Plywood sheet with a thickness of at least 20 mm;
  • Board 50×100 mm;
  • Bar 50×50 mm for legs;
  • Drill, screwdriver, jigsaw, hand router;
  • Wood glue, self-tapping screws;
  • Wood varnish;
  • Clamps;
  • Ruler and pencil.

The dimensions of the table largely depend on the length of the materials being processed – the cut is much more accurate and even when the entire workpiece rests on the plane of the table. At the same time, the unnecessarily large size of the table clutters the workspace, so it is necessary to find a middle ground. It is better to choose the height of the table individually, depending on the height.

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How to choose a circular saw?

If you do not already have this tool, and you plan to purchase it, the following characteristics should be considered when choosing:

  1. Unit power. For a household tool, 800 W is enough, but if you are thinking about making a table for a circular saw, then the amount of work with lumber will be significant. You’d better opt for a 1200W or more model.
  2. Cutting depth. The maximum thickness of the processed material depends on this parameter. Professional or semi-professional hand saws usually have a cutting depth of 40 to 70 mm, which is sufficient for cutting boards and plywood. Please note that the standard depth will decrease by about 10 mm when the saw is placed on the table.
  3. Rotation frequency.The higher the speed, the cleaner the cut – this rule applies to cutting hard materials. However, too high speed is not suitable for plastic – due to the heating of the disc, it will begin to melt. Therefore, choose a model with a speed of 3000-4000 rpm or with a smooth speed control.
  4. Location of controls.When installing the saw from the underside of the tabletop, the on / off button must be safely accessible. Otherwise, you will need to provide an external control circuit.

A few words about electronics

Circular saw – electrical special equipment operating from a 220 V power source. 1st of the stiffeners).

If the model seems complicated, you need to tighten the start button with a wire, and turn on the special equipment using a power cord. However, this method is bad in that it excludes a quick shutdown of the device in the event of an emergency.

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Saw blade assembly

There was little left to do. The circular saw is positioned inside the prepared hole. Bolt-on outsole, and the toothed drive must fit freely into the slot.

The circular saw table is almost complete. Now it must be treated with a material that protects against moisture, then varnished in several layers (to minimize slipping).

The resulting system can be supplemented with anything at the discretion of the user (protective cover, device for adjusting the disc tilt, carriage, etc.).

Construction requirements

Experienced craftsmen are ready to create a table for a circular with their own hands without any techniques or drawings. However, certain conditions still need to be considered.

The inherent requirements include:

  • Rigidity (stability) of the system;
  • Flat, smooth plane of the table;
  • Secure fastening of the saw;
  • The presence of a fence from the cutting disc;
  • Free access to start and pause buttons.

The availability of different functions depends on the working conditions and the wishes of the specialist. These include the ability to carry out high-quality rip and cross cuts.

The standard products, of which there are hundreds in shopping malls, are made of stainless steel. This is great stuff, but further we consider the production of a table for a saw from wood.

Required tools and materials

First, the material for the working surface of the table is selected. Most often these are plywood or chipboard boards, or other types of wood material. After installation, they require additional processing to protect against moisture and subsequent destruction. Some craftsmen also use metal, such a table will be stronger and more reliable. But it is not worth using plastics in this matter, they are not suitable for such purposes.

So, to build a homemade circular saw table, you will need:

  1. Work surface material. If wood is used, then joiners recommend taking an option with a thickness of 20 mm or more.
  2. Beam for frame construction. In most cases, wood is used. You need to prepare 5 bars.
  3. Wooden dowels for fastening. Better to take with a margin, they are inexpensive.
  4. Metal mounts. Minimum – 4 pcs.
  5. Metal corners. 10 pieces.
  6. Self-tapping bolts.
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installing the circular saw into the table

Of course, you can’t make a table with your bare hands. Ideally, you should have the following set of tools:

  1. For measurements and drawings (tape measure, ruler, pencil, marker).
  2. For cutting (electric jigsaw).
  3. For wood processing (milling cutter, planer, sander, fine-grit sandpaper).
  4. For fastening (drill, screwdriver).

Stage two

A hole is made in the tabletop for a circular saw. Remember that it must match the size of the disk. Also, on the surface of the tabletop, you need to draw the installation and attachment site of the saw.

Stage one

In accordance with the previously prepared dimensions, the working surface is cut out. By the way, you can even use an old worktop from, for example, a kitchen table. The main thing is that the material is strong and can withstand all mechanical loads.

An important characteristic is the thickness of the countertop. Carpenters say that it is best when the thickness is 2 cm. Such a tabletop will be strong, from what material it would not be made, and will leave a large working surface for the saw. Simply put, the more the blade sticks out of the machine, the deeper it can cut.

If possible, the edges of the board should be milled and sanded. This is important not only for the beautiful appearance of the structure, but also for its durability and comfort of work. And nobody wants splinters.