How to cut a thick plexiglass at home. Conclusion

How to cut plexiglass

Options than cutting 2 mm and thicker millet.glass at home, a lot. We will analyze in detail the most effective and easily accessible.

Hacksaw

In terms of hardness and complexity of processing organic glass, comparable to beech. It is simply cut with a hacksaw or, if the volume of work is small, a home.made cutting made of a cutting canvas. For processing, select a blade with frequent small teeth. First, the workpiece is marked, draw on it a fishing line for a trimmer cut. Most often it is direct. It is very difficult to cut a curved part with a hacksaw. The markup is good to perform a felt.tip pen or marker. He leaves a clear mark.You can do otherwise. Scratch a fishing line for a trimmer with a sharp nail or knife. It is necessary to cut slowly, avoiding strong heating. To prevent sticking the blade, it is recommended to periodically water the cutting area with cold water. The cut from the hacksaw is uneven, requires finalization by grinding.

Cutter

It is convenient for them to use with small volumes of work, when the thickness of the sheet does not exceed 2-3 mm. In construction stores, a cutting device is sold for. With its help, direct cuts are performed, it is difficult to do curvilinear. Before cutting, the workpiece is marked. Then the metal ruler is pressed tightly to the intended line. With effort is carried out with a cut on the sheet. Do this several times to get a drink with a depth of about half a plate. Then put it on the edge of the table or workbench and break the edge with the exact movement.

The cut is uneven, it is polished. In some cases, a homemade cut from a hacksaw blade on metal is used. They take a canvas, sometimes even in use, on a sharpened circle, they make a sharp “nose” to it, so that it is convenient to saw. The opposite edge will be a handle. It is wrapped with island. A homemade cutter is ready. They work for them in the same way as a hacksaw.

Electric

For work, only a jigsaw with an adjustable number of revolutions is chosen. It is best to take metal files, if this is not possible, the blades for the tree are also suitable. In this case, they should be with small and frequent teeth. An electrician can be performed not only by a direct cut, but also a curved. True, it will not be easy to do. In any case, they start with markings.

The file is placed on the fishing line for the trimmer cut, turn on the tool. Choose the smallest speed and minimum speed. Try to move slowly so that the saw does not warm up. When signs of melting the material appear, the work is stopped, poured onto the cut of cold water. It’s easy to notice the melting. The plastic in the section of the cut becomes milky white, a smoke appears and a characteristic smell appears.

thick, plexiglass, home

Electrofreing

With the help of a cutter, you can make a high.quality even cut, but at the same time the cutting node is quickly triggered. For cutting, choose a cutter with a thickness of no more than a millimeter. Another minus is a strong smoke during work, since acrylic is warming. Without cooling, he can not only melt, but also foam. Therefore, it is necessary to bring water to cool the cutting area. The easiest way is to supply a coolant from a plastic bottle, a small diameter tube is inserted into the cork. In such a simple way you can achieve a transparent and even cut.

Is it possible to cut a corner grinder

Experts recommend this only if the sheet is quite thick. Its thickness should exceed 5 mm. only direct cuts are performed by corner grinder, curvilinear are impossible. The tool cuts quickly, acrylic glass does not have time to overheat and melt. It does not stick to the cutting knot.

For work, choose a disk on which there are three large teeth. It is intended for processing a tree, but copes well with the plexiglass.

How to cut a tree, plywood, wood-piece stove

Despite many questions and attempts to cut products from wood with corner grinding, many experts do not recommend using this tool for such work, but to take other tools for these purposes. electrolobsics, circular saws, etc.D. This is due to a high degree of danger in the process of performing such work. Among the reasons for increased danger, the most important are:

  • The probability of capture by teeth of the disk of a large amount of wood, which will lead to a sharp slip in the tool from the hands;
  • Heating the disk during the cut process, which leads to its fragility. In this case, even a small bias causes the disk destruction, which is why its small pieces will scatter to the sides;
  • High probability of disconnecting attacks, which can lead to injury to the master.

Now there is a wide variety of special tools for wood work. So why risk your own life?

How the plexiglass is cut

There are many different ways for cutting and processing this material. The main thing is to know the properties of a plexiglass, which has two weaknesses:

  • The first is that the material does not tolerate high temperatures. In case of any work with it, heating should be avoided, this can cause the formation of cracks in the material.
  • The second minus is that the glass is easily scratched during processing. Therefore, the work should be carried out with accuracy, and specially designed tools for this.

Further, methods of processing the material that should be considered.

Knife for plexiglass.

Drilling

At this stage you need accuracy. The main danger is glass overheating. With this outcome, you can get deformation.

The drill can be carried out by two types of tools:

  • Using a drill. For such work, both a professional drill and a home household appliance are suitable.
  • Use a drilling machine. This method is inconvenient because it is practically not applicable at home. Few people have such an unit in use.

The main thing in such works is to follow the criteria:

  • Drill neatly and in standard mode.
  • Rotation speeds should not exceed 1000 revolutions. Increased speed will lead to melting.
  • The drilling tool should have a power of at least 750 watts.

To achieve the desired result, it is necessary to calculate the combination of the speed of the drill and the depth of the drill.

Small speed will lead to smelting the material, and at high speed there will be torn edges around the hole.

Milling cutting

This operation uses the machining of the material. Using the rotation of the cutting tool, the product is given to the product of the desired shape. This operation can be performed using ordinary tools, such as circular saw or knife.

However, the result will be far from the ideal, and the material is required. Milling allows you to carefully cut, as well as additional grinding of the material. Using this method, you can:

  • Apply any pattern on the surface of a plexiglass. At the same time, choose the depth and thickness of the image.
  • Using a special corner cutter, apply a more complex image.
  • Apply engraving.
  • With the help of light refraction, you can achieve beautiful visual effects. This is available thanks to different angles of cutting.

CNC machines are used for milling. On such equipment, you can perform surgery without the presence of marriage, and with increased accuracy.

The machine also allows you to perform many operations, including engraving of increased complexity. One of the most useful functions is the ability to program the desired operation in advance.

Methods of cutting plexiglass.

Cutting plexiglass at home

Cutting plexiglass at home is not difficult, as it is a malleable and easy to work material. Despite the external resemblance to ordinary glass, the operational characteristics of the organic glass are different, and it is processed by various methods: turning, strict, sawing, etc. Cut the plexiglass is permissible using a large number of devices.

Organization processing is carried out using the following tools:

Nichrome thread

Cutting by melting is carried out using nichrome wire. A voltage of up to 24 V is supplied through the reduction transformer to the wire, as a result of which it is severe heated. The nichrome thread is made by curved and curly cuts that have good surface quality and do not require further grinding.

Pets are used to cut with melting a screwdriver with a straight slot. The metal part of the screwdriver is heated by an electric soldering iron, while the end is pressed to the surface of the plexiglass. Then, holding the tool over the edge of the handle, a sheated screwdriver with a heated blade of a cutting line for a cutting trimmer. To carry out straight lines, it is more convenient to use a metal ruler or the smooth side of the hacksaw. Sequestol easily breaks along the drawn strip. details on

Circular saw or milling cutter

Circular saw or milling cutter is also a good option for working with organic glass. In this case, the milling cutter for the cutting of the plexiglass should be no thicker than 1 mm. It should be borne in mind that during cutting a saw or a milling cutter, the processed material is greatly warmed up, as a result of which it melts and foams at the site of the saw. In order not to spoil the workpiece, you need to provide cooling. To do this, use water poured into a bottle. The vessel is fixed in any way near the cutting tool, and the water is supplied to the working area using a thin hose.

The circular saw should work at high speeds. Some tools have a special mode for processing plexiglass. When working that do not require high quality cut, you can use the saw. The milling cutter is suitable for the production of thinner and clean cuts. When using a water cooling system, a smooth and smooth surface is obtained, and the cut will be transparent and neat.

Rezak

Plexigilass of small thickness is perfectly cut using a construction cutter. For this purpose, a homemade tool made of a hacksaw canvas, and even a stationery knife is suitable for this purpose.

The cut can only be made by a straight section. To do this, the line (preferably metallic) is pressed to the sheet of the material along the alleged cut, then several times with pressure is carried out with a cutting tool on the surface of the plexiglass along the ruler. Когда разрез достигнет середины слоя плексигласа, его можно легко переломить. The place of fault will be uneven and rough, so additional grinding will be required.

Scabble for metal

The easiest way is the cutting of organic glass with your own hands is carried out by a knife.haired metal. The cut lines must be previously drawn with a pencil or felt.tip pen. In the process of work, the hacksaw must be kept evenly, trying not to tilt it to the side. It is advisable to fix the workpiece hard. The surface of the cut will not be even. All irregularities and burrs are removed by a file and sandpaper.

Suitable tools

Options than cutting 2 mm and thicker millet.glass at home, a lot. We will analyze in detail the most effective and easily accessible.

Hacksaw

In terms of hardness and complexity of processing organic glass, comparable to beech. It is simply cut with a hacksaw or, if the volume of work is small, a home.made cutting made of a cutting canvas. For processing, select a blade with frequent small teeth. First, the workpiece is marked, draw on it a fishing line for a trimmer cut. Most often it is direct. It is very difficult to cut a curved part with a hacksaw. The markup is good to perform a felt.tip pen or marker. He leaves a clear mark.You can do otherwise. Scratch a fishing line for a trimmer with a sharp nail or knife. It is necessary to cut slowly, avoiding strong heating. To prevent sticking the blade, it is recommended to periodically water the cutting area with cold water. The cut from the hacksaw is uneven, requires finalization by grinding.

Features of the material

Acrylic glass is called plastic. It turns out when mixing methylacrylic acid with essential components and their subsequent polymerization. Known under the names of Acryl, Plexiglas, Organ. Not inferior to glass in transparency, but at the same time has less weight. When heated to 90-100 ° C, the material becomes plastic. It can be bent, give the desired shape. This property must be taken into account when processing. When heated, it is easy to deform the workpiece.

Acryl begins to melt at 160 ° C. The blade of the power tool in the cutting process heats up and heats the processed part. The temperature quickly moves the melting point. The plexiglass melts, its particles stick to the cutting node, which makes it difficult to work. Therefore, it is advisable to use cooling. So, in the production, blowing a stream of cold air is carried out or water is supplied. The last method is usually used in the home workshop.

How to cut a plexiglass

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Acrylic glass (polymethyl methacrylate) is a solid transparent plastic, better known as a plexiglass. Plexiglas, or organic glass, is mainly used instead of glass due to its strength, it is not as fragile as ordinary glass. You can buy Plexiglas in sheets and cut it with ordinary wood tools. The second part describes how to cut small and large sheets of organic glass.

Use this method to cut small pieces of plexiglass. (A sheet with which you can easily cope without outside help).

  • Leave as much paper as possible on the glass until you complete your project. When you are ready to remove the packaging, just pick up one angle of protective packaging and remove it.

Put the sheet (still covered with protective packaging) on ​​a flat even surface. If you do not have a workplace, you can put goats for a file of firewood. Use as a large number of work surfaces as possible to support the weight of the plexiglass.

Take the measure to measure the piece you want to cut off. Do not use fabric or metal measuring tape. For this material, the measure is best suited.

  • Install the measure on the line you marched.
  • Draw a glass cutter or knife from five to ten times along the line. The deeper the incision will be, the easier pieces of plexiglass will be disconnected. There are several ways to cut off the plexiglass:
  • Use the glass cutter.
  • Cut the sharp end of the paper knife or its dull side.
  • Cut the plexiglass on both sides to make it easier to break off. Technically, you do not “cut” the plexiglass, you just make deep cuts to make it easier to break off.

Place a cut off a piece on the edge of your workplace. If only one part is cut off, place it so as to clearly see the fishing line for the trimmer of the cut that you noted.

Press on the cut part. Press strongly enough to break off the cut part. It is easier to do this if you place the bars of the tree along a piece of the plexiglass and press on it. This pressure will be more than enough.

  • Pick up a piece of organic glass on the table or machine.
  • With the help of a motopile, burn glass angles. This method is suitable if your penigns sheet is at least 5 cm thick. Place the plexiglass so that you have enough protrusion to provide a sufficient gap for the saw blade.
  • Take a drill with a buffer for thicker pieces of plexiglass. Cover the grinding lining with a polishing mixture before starting to polish the surface of the glass.

Use high.speed metal blades. Buy blades intended for cutting plexiglass. Use a carbide blade if you cut more than one sheet of plexiglass at a time or a thick piece.

  • In a bottle, mix together a couple of drops of an emulsion of water to get a spray.
  • Spray the blade with this solution. There is no need to apply this solution abundantly, and in most cases it will not be useful at all.

Work with a saw at the right speed. The ideal speed when cutting a plexiglass is 3450 revolutions per minute. The speed of the material should be about 10 cm per second. Keep the correct and constant speed so as not to break the plexiglass or so as not to jam the blade.

Pour sharp corners. Use an electric saw or a polishing drill to smooth out the corners.

How to work correctly glass cutter or instructions for its use

The question of how to use the glass cutter, not only new. This is due to the fact that glass is one of the most unsafe materials, which, when incorrect, can bring severe injuries. In order to exclude the appearance of injuries, and with all this cut off the glass of the desired size, the subsequent annotation should be observed:

  • The material should be cleaned of contaminants. The presence of pollution is unacceptable, because they affect the quality of work, also the service life of the cutting part of the tool. The surface of the material should also not be moisturized, because moisture promotes the sliding of the cutting edge, also the occurrence of corrosion processes
  • The cardboard plan of cutting the glass surface is prepared
  • For cutting, it is useful to use a ruler or a prepared template. In this case, the ruler should not slide over the surface, in another way this will lead to distortions
  • By applying the line exactly for previously measured and marked points, you should proceed to cutting. To do this, a ruler is pressed with one hand, and the 2nd line is drawn for a trimmer with a glass cutter (the tool must be held as a ballpoint pen, only at an angle of 90 degrees). The passage is made without pressure (depending on the type of tool), which allows you to make an invisible scratch on the surface. Strong pressure is not needed if a diamond tool is used. If a roller.type double.window is used, then it will be useful to provide a strong and uniform clamping of the tool to the surface
  • If the fishing line for the trimmer was drawn not correctly, then do not try to align it. To correct the mistake, you should turn the glass, and draw the latest fishing line for the trimmer
  • Black broken. do not try to make a very deepest groove in the surface of the material, because the principle of cutting the glass is that it is necessary to indicate the place of the fracture. On the back of the material, light tapping is carried out with the help of a mandrel. These tapping are necessary in order to form a crack on the mowing fishing line of the cut. Having laid the sheet on the edge of the table exactly along the drawn mowing fishing line, you need to perform a fracture with a sharp pressure down

After which the cut part of the material is ready for use. The end part on the break will have a roughness, which, as needed, can be removed with a special sharpener nozzle, clamped in a drill cartridge or corner grind.

This is curious! Roller glass cutters are equipped with special teeth, the means of which the glass is divided into two parts. Teeth have a different size, which is made specifically for glasses of different thicknesses.

MK how to cut an organic glass of 10 mm. (and thicker) quickly and evenly.

How to cut plexiglass?Up to 1 mm. It is enough to make an incision on one side. A paper knife.From 1 mm. up to 2.x (2.5 mm) incision on both sides.But 3 mm. you can’t cut it out with a knife. Surzaks are used. hooks made of filled steel. On the photo ; from above the cutter from the saw blade, below. From the file.

Millet.glass with 10 mm thick. (and wider) in principle, in principle, you can smash.T.e. 2 mm. On each side and try to break. But it will be crooked, not beautiful and terrible tiring. And if the thickness is 20 mm? You can cut with a hacksaw. will be more curved and no less boring.Therefore, boldly put an object for a circular saw

Feel free to put a plexiglass under the saw and. Cut the desired size. It’s all about the disk feed. If too fast. Such teeth, of course, will smash an organic glass or leave the burrs at the edges that “is not a grain of grains”.If too slow. plexiglass will begin to melt and stick to the disk.Without rushing, smoothly, without effort, we serve the saw and get “very karacho”.

The plane very quickly became smooth, but not transparent, but matte.That’s why. Three further on the “microns” (zero).

The plane has become almost transparent and if wiped with oil, maybe so it will go. But we do not need “and so will go away”? We polish on the felt circle with the paste of goi.If someone does not have such a circle (and you do not have it) you can simply rub with a piece of felt or on a piece, and if it is completely trouble, then you can do without pasta. Only more time will leave.

This is what happened as a result. Width of organic trigger 60 mm. (6 cm). And the book lines can be seen perfectly.It took everything for about 20 minutes. not more. This is taking into account the fact that I am the “brake” incredible and take everything to a turtle step.

Interesting effect (photo without flash). The line “grabbed” from the page and “took out” by 6 cm.Probably somewhere can be used. I just don’t know. where?

Using a hacksaw or other similar tool

In this case, almost any saw can be used, most often in this capacity is a hacksaw for metal, jigsaw or other similar tool. With such a cutting method, it should be borne in mind that the plexiglass has poor thermal conductivity and the heat itself melts the material that is released at the site of sawing. The result is often the cutting of the cut after passing the hacksaw.

To avoid this, they often use water to cool the cut site.

You can greatly facilitate the work using the power tool (electric saw, electrolobian or angular grinder). For better cutting quality, the tool should work at high speeds. How all work is done, shown here:

Useful tips

There are some tips on how to cut plexiglass without chips. To achieve a pure cut, leave acrylic for a while over a gas burner.

Another option: you can use the simplest lighter. True, you will have to spend much more time.

With the help of an electrician, you can cut out a plexiglass. Take narrow saw canvases.

When you purchase them, find those on which there will be a designation mp.S. These are the most effective devices to solve the problem than cutting off plexiglasses.

During work, follow the speed of the tool. The number of revolutions depends on this. In practice, the speed is selected experimentally. The most important thing is that the plexiglass does not begin to melt.

Be sure to put a protective mask on your face. This will protect themselves from fragments, which during cutting will fly at a huge speed.

Peculiarities

It is important to consider that the physical characteristics of the polymer affect the power tool when cutting. Because of them, problems often arise on how to cut plexiglass at home

He begins to melt as soon as the temperature reaches the mark of 160 degrees. Bend it when reached only 100 or even 90 degrees. As a result of a slab of large thickness, it is not possible to process using a simple disk saw. You have to resort to other options.

This material has enough pluses and minuses. The advantages include:

  • high transmission;
  • low thermal conductivity;
  • resistance five times higher than that of glass;
  • environmental cleanliness;
  • stability when exposed to bacteria, moisture, microorganisms;
  • Electro insulating properties.

It is bad that acrylic is inclined to superficial damage, easily lights up, microcracks often occur in the bending places.

There are many tools on the market that allow you to make an even cut.

How and what to cut plexiglass at home | Polygal East. Official website

Plexiglass. common synthetic material. It is made of complex ether of metacrilic acid. In everyday life, it is often called acrylic glass, acrylic, organhex. It is cut using power tools.

But with this method, difficulties often appear due to the fact that microscopic particles of organic meter are pestered to the disk. In addition, the power tool may simply not be at hand.

How to cut orgpsy with other methods and improvised means, we will tell in this article.

Peculiarities

It is important to consider that the physical characteristics of the polymer affect the power tool when cutting. Because of them, problems often arise on how to cut plexiglass at home.

He begins to melt as soon as the temperature reaches the mark of 160 degrees. Bend it when reached only 100 or even 90 degrees. As a result of a slab of large thickness, it is not possible to process using a simple disk saw. You have to resort to other options.

This material has enough pluses and minuses. The advantages include:

  • high transmission;
  • low thermal conductivity;
  • resistance five times higher than that of glass;
  • environmental cleanliness;
  • stability when exposed to bacteria, moisture, microorganisms;
  • Electro insulating properties.

It is bad that acrylic is inclined to superficial damage, easily lights up, microcracks often occur in the bending places.

There are many tools on the market that allow you to make an even cut.

Kryzaovka for work on metal

One of the most affordable options is to use a hacksaw. A good alternative than to cut plexiglass at home.

In its firmness, plexiglass can be compared with beech. So you can imagine how difficult and long you will have to cut the material. In addition, you will need to ensure that the glass does not heat up. Therefore, you will have to work very slowly.

It is convenient to make the markings with a marker, it leaves a bright and noticeable trace. The cutting line for the cutting of the cut is well applied with a knife, a nail.

At the same time, a hacksaw is an option on how to cut a plexiglass at home only if you have to cut it in a straight line. Fortable cuts will not be possible to perform well.

Good to know. When the canvas gets stuck during operation, pour a little water. So it will be possible to cool the fishing line for the cutting trimmer.

Manual cut

Another option than cutting out a plexiglass at home, to make an improvised remedy from a canvas for a hacksaw. Take the canvas (even if it is used) and a file.

On the forums, they are advised to make a spicy nose on a sharp.wheel circle. To work, it is conveniently a pen should be wrapped in something. For example, with island. All work will take a few minutes.

You can buy a ready.made cutting cutter in the store. Convenient improvised remedy for home masters. True, it is effective only for one-time work, when you have to cut sheets with a thickness of no more than two or three mm.

If you are looking for how to cut the plexiglass in half, then it is enough to arrange only a few cuts, and then break the material. You do not need to cut it to the end.

Three.toothed disk

When there is a need to process a large number of sheets, more effective tools will be needed. To mechanize this process at home, they use a three.toothed disk for exagger and wood. This is an effective tool to figure out how to cut off the plexiglass.

In fact, this is an advanced corner grinder. Among the materials with which it is recommended to work with a three.toothed disk, not only plexiglasses are mentioned, but also a tree. This is a great way to cut plexiglass at home in a straight line.

It is important that the temperature of the acrylic does not increase, it does not begin to melt and pester the disk. With it, you can cut sheets up to 10 mm. When you decide how to trim the plexiglass, take a three.toothed disk.

Electric

New methods are constantly appearing on the Internet how to cut plexiglass at home. Masters advise using an electrician. The main condition is the presence of the function of monitoring the number of revolutions.

Files designed precisely for this material are used for sawing. If they were not at hand, you can take wood files. They will also cope with the task of how to cut plexiglass at home.

Orgepeplay cuts are carried out at minimum speed. Take the files yourself with the smallest teeth. If you increase the speed, the plexiglass will begin to melt in the cut area, the color of the seams will become white. In some blanks, this is unacceptable.

Useful tips

There are some tips on how to cut plexiglass without chips. To achieve a pure cut, leave acrylic for a while over a gas burner.

Another option: you can use the simplest lighter. True, you will have to spend much more time.

With the help of an electrician, you can cut out a plexiglass. Take narrow saw canvases.

When you purchase them, find those on which there will be a designation mp.S. These are the most effective devices to solve the problem than cutting off plexiglasses.

During work, follow the speed of the tool. The number of revolutions depends on this. In practice, the speed is selected experimentally. The most important thing is that the plexiglass does not begin to melt.

Be sure to put a protective mask on your face. This will protect themselves from fragments, which during cutting will fly at a huge speed.

Nichrome spiral

If you decide how to cut out a plexiglass at home, it is recommended to try such a spiral.

The main thing is not to forget that Piglesgilas melts at about 160 degrees. Nichrome spiral is an excellent tool than the plexiglass is cut. But consider that it can heat up to a temperature 6 times higher. To control and regulate this process, have a rheostat at hand.

Otherwise, this is a good option than to cut plexiglass. The main thing is to adhere to recommendations.

Acryl may burn. Therefore, working with a spiral, give an allowance from 0.2 to 0.5 mm.

With the help of this device, you will solve the question of how to cut plexiglass at home. You can bring the workpiece to mind using a grinder. The material is given such processing.

Laser

The most convenient method of sawing acrylic is a laser. However, this method cannot be applied at home, it is used exclusively in industrial production.

A thin laser allows you to make accurate incisions and cut even the smallest details of the future structure or product. If necessary, you can contact a specialized workshop or an enterprise that is engaged in the production of organic glass and products from it. It is recommended to make drawings in advance and mark on the polymethyl methacrylate canvas.

The laser allows you to carefully chop and plexiglass even small parts, is used only in industrial production

Laser

The most convenient method of sawing acrylic is a laser. However, this method cannot be applied at home, it is used exclusively in industrial production.

A thin laser allows you to make accurate incisions and cut even the smallest details of the future structure or product. If necessary, you can contact a specialized workshop or an enterprise that is engaged in the production of organic glass and products from it. It is recommended to make drawings in advance and mark on the polymethyl methacrylate canvas.

The laser allows you to carefully chop and plexiglass even small parts, is used only in industrial production

Cutting of organic glass on an industrial scale

In production, the most common method is the cutting of an organic glass with a laser beam. Of course, this is faster and more convenient than other methods. The laser cuts the sheet according to a perfectly flat mowing fishing line, the sections remain slightly rough and require slight effort for polishing, and there are practically no waste. There are a couple of minuses of this method. they are not still acquired by a laser installation. This is the main minus. And when cutting a laser in the material at the level of atoms and molecules, internal voltage appears. this is the second drawback. It is simply not recommended to connect with glue after laser processing sheets. the connection will not be strong.

How to bend a plexiglass

Step.by.step instructions for flexion. Our experts reveal the secrets of this technology and.

Ribbon saws

Ribbon saws, which are usually used for work on metal and wood, are often used to cut the edges of molded plexiglass products and contour cutting of organic glass. As a result of the use of strip saws of the fishing line for the cutting trimmer, it turns out quite rough, so the subsequent requires additional processing. Depending on the cutting contour, the saw width is selected in the range of 3. 13mm. Number of teeth. from 3 to 8pcs. one centimeter of the length of the canvas.

Cutting with a nichrome spiral

When using a nichrome spiral, it must be remembered that the melting point of acrylic glass is about 160 ° C. Nichrome spiral heats up to 1,000 ° C. Therefore, to regulate the temperature, you must have a rheostat or a set of resistance.

  • Remember the acrylic glass burns. When processing using a nichrome spiral, it is necessary to give an allowance of 0.2-0.5 mm and then bring the parts to the required sizes manually;
  • Acrylic glass is perfectly polished with all the numbers of grinding skins.

There are two options for using a nichrome spiral:

Rectoline cutting of organic glass by nichrome spiral

For these purposes, any reduction transformer of direct or alternating current is suitable.

Acrylic curvoline cutting device

Even a welding machine on minimum currents will give the necessary heating temperature. The main thing is to adapt to the speed of the spiral penetration into acrylic. Wood burning device is also suitable for these purposes.

Cutting plexiglass with a heated spiral

Equipment and tools

Plexiglase is treated on the same equipment as wood or metal. Pure cut is obtained when processing material on high.speed machines.

The only requirement: the machines for cutting plexiglass and disc saws should be equipped with an extractor for the rapid removal of chips and waste.

For cutting plexiglass, a tool made of instrumental steels, solid alloys, diamond is used. It is very important that the cutting edge is sharply sharpened, since the use of a poor.quality stupid tool leads to chips, burrs and stresses in the cutting zone. For the same reason, it is impossible to use a tool that previously cut metal or wood.

Briefly about milling

Preparation for milling consists of several stages:

  • Creating a file with the required part in vector format.
  • Adjustment and uploading to the machine of this file by the CNC operator.
  • Fixing the workpiece on the desktop.
  • Launching the machine.

How to easily drill plexiglass, lexan and acrylic sheets

The process of milling processing consists of many passages of a cutting tool (cutter) on the workpiece. The number of passages depends on many factors, such as: the thickness of the workpiece, its hardness, type of cutter, type of processing (black or finished), frequent cases of milling of the workpiece, leaving allowances that are cut into one passing at the finish stage of milling.

Milling is used where the high accuracy of the resulting product is necessary and when it is impossible to achieve the desired result in another way of processing.

Due to the work of the cutter, you can perform the following tasks:

MK how to cut an organic glass of 10 mm. (and thicker) quickly and evenly.

How to cut plexiglass?Up to 1 mm. It is enough to make an incision on one side. A paper knife.From 1 mm. up to 2.x (2.5 mm) incision on both sides.But 3 mm. you can’t cut it out with a knife. Surzaks are used. hooks made of filled steel. On the photo ; from above the cutter from the saw blade, below. From the file.

Millet.glass with 10 mm thick. (and wider) in principle, in principle, you can smash.T.e. 2 mm. On each side and try to break. But it will be crooked, not beautiful and terrible tiring. And if the thickness is 20 mm? You can cut with a hacksaw. will be more curved and no less boring.Therefore, boldly put an object for a circular saw. Pay attention to the “teeth”.

Feel free to put a plexiglass under the saw and. Cut the desired size. It’s all about the disk feed. If too fast. Such teeth, of course, will smash an organic glass or leave the burrs at the edges that “is not a grain of grains”.If too slow. plexiglass will begin to melt and stick to the disk.Without rushing, smoothly, without effort, we serve the saw and get “very karacho”.

Wipe the traces of the saw on fine sandpaper. Akhtung! Fighting sheet should be even t.e. not twisted into a tube, otherwise you will fill the edges.

The plane very quickly became smooth, but not transparent, but matte.That’s why. Three further on the “microns” (zero).

The plane has become almost transparent and if wiped with oil, maybe so it will go. But we do not need “and so will go away”? We polish on the felt circle with the paste of goi.If someone does not have such a circle (and you do not have it) you can simply rub with a piece of felt or on a piece, and if it is completely trouble, then you can do without pasta. Only more time will leave.

This is what happened as a result. Width of organic trigger 60 mm. (6 cm). And the book lines can be seen perfectly.It took everything for about 20 minutes. not more. This is taking into account the fact that I am the “brake” incredible and take everything to a turtle step.

Interesting effect (photo without flash). The line “grabbed” from the page and “took out” by 6 cm.Probably somewhere can be used. I just don’t know. where?

Using a hacksaw or other similar tool

In this case, almost any saw can be used, most often in this capacity is a hacksaw for metal, jigsaw or other similar tool. With such a cutting method, it should be borne in mind that the plexiglass has poor thermal conductivity and the heat itself melts the material that is released at the site of sawing. The result is often the cutting of the cut after passing the hacksaw.

Read how to cut plexiglass at home

To avoid this, they often use water to cool the cut site.

You can greatly facilitate the work using the power tool (electric saw, electrolobian or angular grinder). For better cutting quality, the tool should work at high speeds. How all work is done, shown here:

Useful tips

There are some tips on how to cut plexiglass without chips. To achieve a pure cut, leave acrylic for a while over a gas burner.

Another option: you can use the simplest lighter. True, you will have to spend much more time.

With the help of an electrician, you can cut out a plexiglass. Take narrow saw canvases.

When you purchase them, find those on which there will be a designation mp.S. These are the most effective devices to solve the problem than cutting off plexiglasses.

During work, follow the speed of the tool. The number of revolutions depends on this. In practice, the speed is selected experimentally. The most important thing is that the plexiglass does not begin to melt.

Be sure to put a protective mask on your face. This will protect themselves from fragments, which during cutting will fly at a huge speed.

Peculiarities

It is important to consider that the physical characteristics of the polymer affect the power tool when cutting. Because of them, problems often arise on how to cut plexiglass at home.

He begins to melt as soon as the temperature reaches the mark of 160 degrees. Bend it when reached only 100 or even 90 degrees. As a result of a slab of large thickness, it is not possible to process using a simple disk saw. You have to resort to other options.

How to Polish and Shape Plastic Edges

This material has enough pluses and minuses. The advantages include:

  • high transmission;
  • low thermal conductivity;
  • resistance five times higher than that of glass;
  • environmental cleanliness;
  • stability when exposed to bacteria, moisture, microorganisms;
  • Electro insulating properties.

It is bad that acrylic is inclined to superficial damage, easily lights up, microcracks often occur in the bending places.