Sawing worktops without chips
When making kitchen furniture, it is very important to know all the details. So, one of the most difficult moments during the work was and remains the subtleties with chipboard. The reason for this is quite simple: a board or a simple chipboard is then perfectly sanded and covered as needed with the materials of interest, while the chipboard is already covered, and it is unlikely that there will be an opportunity to replace it.
The worktop is one of the most important components of kitchen furniture.
Most often, the problem arises on the basis of the question of how to spray the countertop, because there are all sorts of situations, and the result must be perfect. To begin with, it is worth noting that there are many cutting tools, and not one, but several will be used at once. So, a circular saw will give a wonderful result, but a high-quality unit costs a lot of money, therefore it is found only in Special factories. An angle grinder, in turn, despite the similarity, will give a huge number of chips.
Experts divide the canvases (files) to them into 2 categories: tearing little by little on both sides or tearing strongly on one side. In this case, you will need something that is torn from one side.
The secondary instrument will be used like a surgeon’s scalpel. You need a very sharpened blade that fits comfortably in your hand. With this blade, before it gets dusty, you need to make a groove 2-3 mm deep, which will allow you to do the work painlessly.
Chipboard and the nuances of its processing
In order to cut the tabletop without chips, you can use a circular saw.
For work you will need:
- Chipboard;
- Blade;
- Jigsaw;
- Ordinary jigsaw.
In practice, chipboard began to be used only in 1940 in the United States, but after a very short time, popularity spread all over the world, thanks to which all kinds of varieties appeared. The most popular type has become laminated chipboard, which is not just a product of pressing sawdust with glue under the influence of high temperature, but also additional physical and chemical protection in the form of melamine film.
When cutting a simple chipboard, there can be no complications, but with chipboard everything is much more complicated. Often, countertops are covered by the manufacturer with multi-layer HPL plastic, which further complicates the process. Coatings can be very different in their properties, but they are always polymeric, which is why they have the same nuances during processing.
The process itself is quite simple and can be described step by step:
- With the help of sharply sharpening the blade, a groove is made 2-3 mm deep. If there is a polymer coating of any plan, then the blade must first be warmed up and used without delay. With the pressure of cold steel on hard plastic, even with very serious sharpening, microcracks will go, which is desirable to avoid;
- Using a jigsaw, slowly and carefully adjust the direction, an incision is made. If there are places where the direction changes, then it is better to use a manual jigsaw or find the thinnest file possible in an electrical analogue (inconvenient, but sometimes necessary).
Final cutting steps
Circular saw device.
For this stage you will need:
- Rasp or file;
- Sandpaper;
- Paste GOI;
- Adhesive tape;
- Decorative corner made of aluminum.
Here everything is already quite simple, and you will NOT need to use millimeter precision, and each stage is performed in several versions.
At the very beginning, you need to sand the wood. For this, first a rasp (file) is used, which removes the excess. Then, with a grinding machine (sandpaper zero), the tree is brought into a nice look. This stage is necessary even in cases where nothing is planned to be done after it. Torn wood elements pull moisture much faster, which is why wear occurs at a tremendous rate.
After the tree is brought back to normal, the plastic must be brought into the same state. Specialty polishes are usually sufficient, but finding them at retail is not always easy. In addition, there is one more complication. it will take quite a bit of polish, and it will be a pity to throw out the rest. The ideal option is GOI paste, which is found in almost every home, and the directions in its use allow not being afraid for future use.
Even with a successful cut and high-quality grinding, you need to make sure that even the missed millimeters do not make themselves felt. To do this, you can use a special decorative aluminum furniture corner. The corner is attached to its place, while DOES NOT spoil the appearance.
There is one more advice from experts: when cutting, you can use a guide tape with an adhesive layer, which will prevent the blade from deviating from the route.
You should NOT be afraid to cut the tabletop without chips with your own hands, when you really need it, but if possible, it is better to take it to the nearest workshop, where it will be done on special equipment very quickly and with the highest quality.
Sawing worktops without chips
Table of contents: []
- Chipboard and the nuances of its processing
- Final cutting steps
When making kitchen furniture, it is very important to know all the details. So, one of the most difficult moments during work was and remains the subtleties with chipboard. The reason for this is quite simple: a board or a simple chipboard is then perfectly sanded and covered as needed with the materials of interest, while the chipboard is already covered, and it is unlikely that there will be an opportunity to replace it.
The worktop is one of the most important components of kitchen furniture.
Most often, the problem arises on the basis of the question of how to spray the countertop, because there are all sorts of situations, and the result must be perfect. To begin with, it is worth noting that there are many cutting tools, and not one, but several will be used at once. So, a circular saw will give a wonderful result, but a high-quality unit costs a lot of money, therefore it is found only in Special factories. An angle grinder, in turn, despite the similarity, will give a huge number of chips.
Experts divide canvases (files) to them into 2 categories: tearing little by little on both sides or tearing strongly on one side. In this case, you will need something that is torn from one side.
The secondary instrument will be used like a surgeon’s scalpel. You need a very sharpened blade that fits comfortably in your hand. With this blade, before it gets dusty, you need to make a groove 2-3 mm deep, which will allow you to do the work painlessly.
Chipboard and the nuances of its processing
In order to cut the tabletop without chips, you can use a circular saw.
For work you will need:
- Chipboard;
- Blade;
- Jigsaw;
- Ordinary jigsaw.
In practice, chipboard began to be used only in 1940 in the United States, but after a very short time, popularity spread all over the world, thanks to which all kinds of varieties appeared. The most popular type has become laminated chipboard, which is not just a product of pressing sawdust with glue under the influence of high temperature, but also additional physical and chemical protection in the form of melamine film.
When cutting a simple chipboard, there can be no complications, but with chipboard everything is much more complicated. Often, countertops are covered by the manufacturer with multi-layer HPL plastic, which further complicates the process. Coatings can be very different in their properties, but they are always polymeric, which is why they have the same nuances during processing.
The process itself is quite simple and can be described step by step:
- With the help of sharply sharpening the blade, a groove is made 2-3 mm deep. If there is a polymer coating of any plan, then the blade must first be warmed up and used without delay. With the pressure of cold steel on hard plastic, even with very serious sharpening, microcracks will go, which is desirable to avoid;
- Using a jigsaw, slowly and carefully adjust the direction, an incision is made. If there are places where the direction changes, then it is better to use a manual jigsaw or find the thinnest file possible in an electrical analogue (inconvenient, but sometimes necessary).
Final cutting steps
Circular saw device.
For this stage you will need:
- Rasp or file;
- Sandpaper;
- Paste GOI;
- Adhesive tape;
- Decorative corner made of aluminum.
Here everything is already quite simple, and you will NOT need to use millimeter precision, and each stage is performed in several versions.
At the very beginning, you need to sand the wood. For this, first, a rasp (file) is used, which removes the excess. Then, with a grinding machine (sandpaper zero), the tree is brought into a nice look. This stage is necessary even in cases when nothing is planned to be done after it. Torn wood elements pull moisture much faster, which is why wear occurs at a tremendous rate.
After the tree is brought back to normal, the plastic must be brought into the same state. Specialty polishes are usually sufficient, but finding them at retail is not always easy. In addition, there is one more complication. it will take quite a bit of polish, and it will be a pity to throw out the rest. The ideal option is GOI paste, which is found in almost every home, and the directions in its use allow not being afraid for future use.
Even with a successful cut and high-quality grinding, you need to make sure that even missed millimeters do not make themselves felt. To do this, you can use a special decorative aluminum furniture corner. The corner is attached to its place, while DOES NOT spoil the appearance.
There is one more advice from experts: when cutting, you can use a guide tape with an adhesive layer, which will prevent the blade from deviating from the route.
You should NOT be afraid to cut the tabletop without chips with your own hands, when you really need it, but if there is a possibility, it is better to take it to the nearest workshop, where it will be done on special equipment very quickly and with the highest quality.
How to cut a tabletop with a circular saw
When working with a tool called a circular saw, a fine-toothed fine saw blade is required. A circular saw is more convenient than a jigsaw to make long, straight cuts. However, much more chips are formed during such work, since the side with the teeth cuts into the material and chips off.
But even when working with a finishing disc, a lot of chips are formed on one side of the tabletop, which afterwards must be subjected to long processing. over, it is not a fact that after processing there will be no millimeter chips or microcracks, which in the future will render the material unusable or strong moisture permeability.
Therefore, it is better not to use this option for cutting tabletops. Better to leave using the circular saw for other work. If this is the only option for you, then you will have to work hard at the Final stage of processing the sprayed material.
The final stage
At the final stage, you must use another tool. To do this, you need a rasp or a file, sandpaper, GOI post, adhesive tape and a decorative corner made of aluminum.
The first step is to sand the wood. For this purpose, you can use a rasp or file, with which you want to remove the excess. After that, use a grinding machine or using ordinary sandpaper (zero is suitable) to bring the tree into a nice look. It is recommended to carry out this work even when after Him, you are not going to do anything. Due to the torn parts of the wood, the material will draw moisture to itself much faster, which will provoke faster wear of the material.
Let’s bring the tree back to normal, it is necessary to bring the plastic to the same state. Usually the use of special polishes is sufficient for this. But if one is not available, then it is not worth buying a new one, since very little of this tool will be needed to process one countertop, and then it is a pity to throw away the polish, and it is NOT economical.
The ideal option for processing plastic is GOI paste. It is available in almost every home, while it is an absolutely universal tool and quite effective.
Even if the spray was successful, and the grinding is of high quality, it is still better to play it safe so that even small millimeters do not make themselves felt in the future. Therefore, it is recommended to use a special aluminum furniture corner for decoration. It should be attached to its place, while the appearance will become neat.
What tools to use?
If you have a question about how to spray a tabletop, then first of all you need to decide on a cutting tool, and most often several tools are used.
For example, using a circular saw, you can get the perfect result, but this is quite an expensive pleasure, because a quality tool costs a lot of money. Therefore, this unit can be found mainly only in Special factories.
Angle grinder. similar to the previous tool, but the result will be far from ideal. Multiple chipping may occur when working with an angle grinder.
Usually, to cut the tabletop, two main professional and interchangeable tools are used. a jigsaw and a jigsaw.
Construction professionals divide saw blades, or saws as they are also called, into two main categories:
- Tearing little by little on both sides;
- Tearing strongly, but only on one side.
In the case of working with a countertop, you will need the option that tears on one side.
Before starting the main work, it is necessary to properly sharpen the tool blade so that chips do NOT form during the work. With a sharpened blade, before starting to directly dust the material, it is required to make a groove, the depth of which will be about 2-3 mm. This will make it possible to perform the work without injuries and chips.
Fraser
The milling cutter allows you to get the cleanest edge of the workpiece, while the quality will not be so easy to distinguish from the formatter, and sometimes it will be even better.
First, you need to cut the workpiece with a jigsaw, making an indent from the marking mowing line by 2-3 mm, then align the mowing line according to the template. Usually, for this, a second piece of chipboard is used, sawn on a sizing frame so that it is of a suitable size.
It is necessary to use a copy cutter, that is, one with a bearing. This way you can get a very clean cut. Among the disadvantages of working with a router, a lot of hassle can be distinguished, since there is a need for accurate marking, in preliminary sawing of blanks and in setting templates for cutters.
Nuances of plate processing
First of all, we will consider all the materials and tools that will be needed for work:
- Directly the plates itself;
- Pre-sharpened blade;
- Jigsaw;
- Ordinary jigsaw.
By the way, chipboard in the furniture industry and construction began to be used only in 1940 in the United States of America, but after a fairly short time, the popularity of this material increased and spread throughout the world. Thanks to this, the industry took a significant step forward, and all kinds of this material appeared.
One of the most popular and frequently used types is laminated chipboard, which is not just a product of pressing sawdust with glue, amenable to high temperatures, but also serves as an additional chemical and physical protection in the form of melamine film.
Usually, when sawing chipboard, no complications arise, but with chipboard, this seemingly simple process can be complicated. The fact is that countertops are often coated with HPL laminated plastic from the manufacturer. This makes the sawing process much more difficult. This coating can vary significantly in quality and basic properties, and this coating is not always polymer. Therefore, when processing this material, many different nuances arise.
A step-by-step description of the process itself:
- With the help of a well sharpened blade, a groove is made with a depth of 2-3 mm. In the presence of a polymer coating of various types, it is recommended to slightly warm the blade, after which it will immediately proceed to direct use. Due to the pressure of cold steel on hard plastic, even if the sharpening is very good, minor microcracks and chips can occur, which is best avoided if possible.
- Using a tool called a jigsaw, you need to carefully and smoothly make a cut. It is important to carefully adjust the direction of the blade during operation. If there are places where the direction changes, it is better to use an ordinary hand jigsaw as a secondary, auxiliary tool. Or you can use the thinnest nail file in a jigsaw. But this is not always convenient.
After the work done, you can proceed to the final stage of sawing the slabs.
How can you spray the countertop so that there are no chips on it
Making kitchen furniture requires certain knowledge and skills. One of the difficult moments in this area is the subtleties with chipboard. And if a simple board or chipboard can be easily sanded and covered with any material, if necessary, then the chipboard already has a coating, and it is unlikely that it will be possible to replace it.
How and what to cut a tabletop without chips at home, and what points you should pay attention to?
Summing up
If you are faced with the question of cutting the tabletop, you should not be afraid, since it is quite possible to do it yourself. If there is an opportunity, then it is better, of course, to use the services of specialists and take the material for processing to the workshop, where all work will be carried out on special equipment and especially high quality.
In the case of sawing a tabletop at home, so that there are no chips Use a suitable tool. a jigsaw, Adhering to the maximum accuracy and accuracy when working with the workpiece.