How to make a stationary circular from a manual circular

Circular do it yourself

It is extremely difficult to make an accurate transverse cutting of the board with a hand-held circular saw in the standard version. To get the perfect cut in accordance with the markings, a simple home-made device, easily made from scraps in your home workshop, allows.

The cut-off device is designed for perpendicular cutting of boards from 100 to 250 mm wide in 50 mm increments, but its dimensions can be easily changed to suit your needs.

Safety engineering

In the course of work, you should adhere to the recommendations of specialists.

  • you cannot work with wood in which metal fragments are present (nails, screws, etc.);
  • marking of the material is possible only with the presence of special clamps or substrates (this is especially true for long boards and beams);
  • boards and timber from two meters long must be handled by two people;
  • when working with a disc, sharp movements or jolts should not be used, otherwise the device may jam, it may break;
  • if the material has dimensions from 42 cm, then it is recommended to use a special pusher;
  • if the wood is heterogeneous (there are branches and knots), then dissolve it necessary before work;
  • always use gloves: both during operation and when cleaning the unit;
  • do not accumulate wood waste on the machine. this may cause a fire or a short circuit.

The machine must not be operated under the following circumstances:

  • no guide rail;
  • no casing;
  • too wide gap (from 10 mm);
  • there are no fuses (wedging cutter, retaining fingers) that protect the employee from the workpiece that has fallen off;
  • the height of the riving knife exceeds the height of the saw blade (from 6 mm), the distance of its mounting (17-110 mm).

The machine must have a chip collector. When working, be sure to wear protective goggles. When changing elements on the machine, it must be de-energized.

  • -pila-stacionarnaya-svoimi-rukami /
  • -remonta / elektropila /
  • -pila / svoimi-rukami /

Choosing a circular saw for your home: revealing the question

Circular is one of the types of electrical equipment, without which the process of dissolving a bar in the production of furniture or construction is indispensable. Circular wood sawing machines have worked well for carpenters who work in small woodworking enterprises, in home workshops, but perform more work than hand tools can provide. In the photo on the left you can see the Makita 5704R hand saw.

  • Varieties of woodworking power tools
  • LABOR PROTECTION REQUIREMENTS BEFORE STARTING WORK
  • Classification of circular saws
  • Household and professional
  • Hand and stationary saws
  • I make a mount for a circular guide
  • Choice of dimensions
  • Technique and safety rules when using a circular saw
  • Circular do it yourself
  • How to make DIY circular saw attachments?
  • Circular do-it-yourself: drawings, video, description
  • The quality of the disc
  • Safety engineering
  • Best circular saw for metal
  • Characteristics
  • pros
  • Minuses

LABOR PROTECTION REQUIREMENTS BEFORE STARTING WORK

2.1. Before starting work, it is necessary to put on overalls and safety footwear to protect against the effects of hazardous and harmful production factors. Overalls must be of adequate size, clean and free of movement. 2.2. Before starting work, you need to prepare personal protective equipment, inspect them and make sure they are in good working order. 2.3. Before starting work, it is necessary to do the following:. prepare the workplace for work, for which remove unnecessary items, free the approaches to the circular saw, racks and stacks of wood, blanks;. turn on the general exchange supply and exhaust ventilation and local suction from the circular saw;. by external inspection, check the serviceability of general and local lighting, electrical wiring, connection of non-current-carrying parts of the machine to protective ground;. inspect the wood received for processing; in order to avoid injury, do not feed wood with defects (rot, rottenness, deep cuts, inclusions of foreign solid particles) for processing, as well as waterlogged and ice-covered wood and blanks. 2.4. Before starting work, you should check the serviceability and prepare the cutting tool for work. It is necessary to check the sharpening of the saw teeth; if the disc has broken teeth, cracks or other deformations, it is necessary to replace the disc. 2.5. The circular saw must not be allowed to operate if at least one tooth is missing. 2.6. The teeth must be sharpened, have the same profile and height. 2.7. Before starting work, you need to check the reliability of the disk fastening. 2.8. After checking the cutting tool, it is necessary to check the serviceability of the machine at idle, paying particular attention to the condition of the drive belts: their strength, belt tension, correct position on the pulleys. 2.9. It is necessary to check the presence and serviceability of protective fences; work on the machine must not be allowed if its moving parts are not guarded. All noticed faults of the circular saw and violations of safety requirements during preparation for work should be reported to the work manager and do not start work until they are eliminated.

Varieties of woodworking power tools

Choosing the right model for yourself, you need to keep in mind the design features. Equipment samples are classified into categories:

  • circular table-type machines, including a hand-held circular saw that turns into a machine after mounting on a bed;
  • circular saw stationary installations;
  • long-bed sawmills.

A table saw weighs about 20 kg on average, and its cutting depth is 40–80 mm. This is a low-power equipment, the cost is affordable, convenient for working at home: it has small dimensions, so it does not require much space for installation. Fits in garage workshops or miniature utility rooms. On such a device, it is customary to cut small workpieces, the width of which is 30–62 cm.

make, stationary, circular, manual

Making a 2-in-1 Circular Saw Slide Guide (Easy Panel Saw)

Stationary circular saws have impressive dimensions, so they are used in industrial enterprises where large volumes of sawn timber are processed. Thanks to a powerful engine, heavy-duty cast iron bed, they can work with hard wood species, the cutting depth is 70-125 mm.

Units with an extended bed are middle-class equipment equipped with a comfortable support. an extension table. Power indicators are much higher than that of household counterparts, and the cutting depth is 80-90 mm, large workpieces can be cut.

Hand and stationary saws

These tools differ significantly. The hand-held circular saw is compact; the operator holds it in his hands and moves it along the workpiece along the cut line. It is a portable tool, it is easy to carry it to the place with stationary machines. This tool is ideal for work in the workshop or workshop. The electric motor is mounted under an extensive work platform. Its length may exceed one meter; the machine is installed on legs. During work, the operator moves the workpiece along the platform and feeds it to the cutting disc.

A stationary machine or table circular saw is convenient for performing volumetric work of the same type. For example, if you want to cut narrow pieces of the same size from a wide board.

But the hand-held circular saw makes it possible to work “on site”, as well as with large-sized workpieces that cannot be cut on a stationary machine. A typical use case is cutting plywood sheets. Some models of hand-held circular saws can be fixed to the work table using special clamps. In this position, the workpieces are cut in the same way as on a stationary circular saw. This expands the capabilities of the tool, but due to the small dimensions of the platform, it does not completely replace the stationary saw.

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If portability and versatility are important, choose a hand-held circular saw. If you have a workshop and require high productivity, a stationary “circular” is your option.

Circular do-it-yourself: drawings, video, description

At 35, cuts much better, especially. thick materials.

Circular saw Hack || Make A Mini Chop saw Machine

The overhang of the saw, as seen in the photo, is about 9 millimeters. If you replace the table material with a thinner one, then this distance can be increased even more.

  • fiberglass. 2 pieces of 105 centimeters
  • plexiglass. 1 sheet A4
  • six-layer birch plywood

The first two materials were cut easily and quickly, without the use of guides, simply by guiding along the mowing line drawn with a thin marker. The birch is sawn slowly, but it is sawn all the same. The power of the engine and the absence of guides affects: such a thick material will clamp the disc at the slightest distortion.

The next step is sawing other materials, alteration of the machine structure to a completely metal one. So it’s quite possible to make a homemade circular with your own hands, and it’s very simple.

How to make a stationary or manual circular with your own hands

A hand-made circular saw is an excellent tool that allows you to solve a large number of household and other tasks. In fact, it is not difficult to make this device on your own, even in that situation, if you do not have any special skills, the most important thing is to understand at least a little the principle of processing metal alloys.

The materials you need for the job can be found in your home workshop or garage. So, a circular saw from a circular saw with your own hands is made from the following elements:

  • corner of strong steel;
  • rectangular shaped tube;
  • engine.

The finished circular saw can be positioned on a workbench. If you do not have one, you will have to make the table yourself. The engine can be taken from an old walk-behind tractor or washing machine.

Compact benchtop machine

The above talked about how to assemble a hand circular. Now we will tell you how to turn this device into a stationary one. This process involves the manufacture of a U-shaped bed from a pipe, as well as the installation of a transverse arm. The lower ends of the structure should bend horizontally in the direction of the cut. They are bolted to the table. Stability is ensured by additional supports.

The lever mobility is ensured by cutting the horizontal segment into two identical parts, which are fixed to each other with clamps. The saw blade is attached to the vertical element of the bed with clamps.

Circular from an angle grinder

If you have your own “angle grinder” that’s very good. To create a “circular”, you need to make an axial handle and a sliding stop to the unit. The design of the sliding stop includes a pair of steel angle pieces placed on the sides of the saw blade. With the help of nuts and bolts, they are connected by a transverse bundle, and the gap between the working part and the sidewalls of the structure will be provided with washers.

On the “angle grinder”, it is necessary to pre-tighten the band clamp made of metal with a screw tie down. Then you need to attach the double-folded metal strip to the holes for the sliding stop. The stand and clamp can be combined, but in this situation the metal strip will be too thick.

Then, in the gearbox of the future tool, you will need to make several holes for the bolts. For this purpose, the body is disassembled, and the points where drilling will take place are indicated. With the help of the holes made, the axial handle is fixed, because the “standard” handle will not allow you to make a good cut, even if the master has very strong hands.

The handle is created from a metal tube or rod. Designs can be shaped like horns or staples. The ends of the element with which it will be attached to the gearbox must be provided with holes for installing fasteners.

You also need to make a barbell that will regulate the process. For this purpose, you need to take a piece of metal rod, make a loop from one end of it, rivet it slightly and make a hole for the front stop bolt.

At the other end of the rod, you need to make a thread that will allow you to connect it to the handle. In advance, one strong nut should be screwed onto this thread, and after the structure is assembled, the second. By lowering and pulling them, you can adjust the cutting depth. By the way, if you use a drill instead of an angle grinder, you can make a similar tool.

Thus, you can independently make a good circular saw out of an ordinary angle grinder, with which you can cut various materials.

Stationary installation

A machine similar to factory models needs a competent attitude during the assembly process, so you need to take care of all the little things in advance. The desktop version of the “circular” differs from the stationary only in the height of the bed, which is determined by the peculiarities of work and the size of future workpieces. One-time processing can also be done using an ordinary table saw, which after work can be easily removed to the pantry or shed. But a master who constantly deals with wood will need a stationary installation. Therefore, he needs to make a table for a circular saw with his own hands.

The circular machine has the following advantages:

  • Such equipment allows you to make better and deeper cuts.
  • The machine is much more convenient than manual equipment.

From the foregoing, we can conclude that circular saws, made independently, have a completely understandable and simple design, and the drawings that can be found on the vastness of the World Wide Web will greatly simplify the process of assembling equipment. Before making your own “circular”, you should separately consider all the necessary elements in order to understand the nuances of the functioning and installation of homemade equipment.

Compact benchtop machine

The above talked about how to assemble a hand circular. Now we will tell you how to turn this device into a stationary one. This process involves the manufacture of a U-shaped bed from a pipe, as well as the installation of a transverse arm. The lower ends of the structure should bend horizontally in the direction of the cut. They are bolted to the table. Stability is ensured by additional supports.

The lever mobility is ensured by cutting the horizontal segment into two identical parts, which are fixed to each other with clamps. The saw blade is attached to the vertical element of the bed with clamps.

Hand circular table

Words and music by Y. Korobeinikov Circular saw backing track. listen to song backing track Circular saw

Circular sawing machine. SAWING MACHINES. SAWS. POWER TOOLS

Attachment for circular saws at home. Neva System Plus

Do-it-yourself carriage facing. Thai massage

This is curious

Sawing machine from a manual circular photo

How to make a good circular. How to make a homemade circular table yourself

Homemade circular saw yourself (circular saw, sawing table)

How to make a stationary or manual circular with your own hands

A hand-made circular saw is an excellent tool that allows you to solve a large number of household and other tasks. In fact, it is not difficult to make this device on your own, even in that situation, if you do not have any special skills, the most important thing is to understand at least a little the principle of processing metal alloys.

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The materials you need for the job can be found in your home workshop or garage. So, a circular saw from a circular saw with your own hands is made from the following elements:

  • corner of strong steel;
  • rectangular shaped tube;
  • engine.

The finished circular saw can be positioned on a workbench. If you do not have one, you will have to make the table yourself. The engine can be taken from an old walk-behind tractor or washing machine.

In the photo above: The self-made lathe is equipped with a step-down transformer to adjust the shaft speed, since this model of the saw does not provide such a function.

Table tool making

For comfortable work with machines, it is necessary to provide, in addition to the already mentioned elements, also other tools and devices necessary for normal operation:

  • for convenience, it is recommended to apply a centimeter jackal on the working plate, the “0” of which corresponds to the side of the saw blade;
  • to protect against accidental chips and chips, it is recommended to provide for the installation of a protective screen made of transparent plastic above the disc;
  • to facilitate cutting, when additional force is needed to press the board, it is recommended to consider installing a pressure roller or wooden pressure plates;
  • to facilitate the work and to prevent reverse breakdown of the board, it is necessary to provide for the installation of thrust plates.

Required tools and materials

For the correct and reliable connection of parts, creating a rigid structure that can withstand heavy loads, you will need:

  • instruments:
  • angle grinder with cutting discs;
  • welding machine;
  • a hammer;
  • drill with a set of drills;
  • marking tool. tape measure, meter, square, scribe, core;
  • consumables. electrodes, brushes for metal;
  • clamps, vise
  • materials:
  • metal corners or profile pipe;
  • metal sheet for the working plate;
  • bolts, washers, nuts, studs;
  • metal strip;
  • hardwood boards;

Making a stop and preparing the necessary holes

For a stationary saw designed for a longer operating mode, the presence of a reliable stop for fixing the thickness of the standard spreading boards is an important and necessary condition.

The emphasis itself is made of metal or using a metal base and individual wooden parts.

The most acceptable option is to create a stop from a corner of 100×100 mm, with metal plates welded to it with a thickness of at least 5 mm with slots along the length. The length of the stop must be no less than the length of the working plate of the circular. The length of the plates must correspond to the width of the working surface of the plate.

Holes are drilled in the body through the working plate:

  • at the edge through the machine frame;
  • in the middle of the work plate.

The holes must form a regular rectangle with their vertices in the center of the holes.

The holes are necessary so that nuts are welded on the inside of the machine in these places on the strips reinforced with a strip of metal 5-6 mm thick to fix the clamping bolts of the stop.

When making a stop and drilling holes, it must be borne in mind that the stop must be parallel to the plane of the saw.

Stationary circular saw with your own hands. detailed instructions

The presence in the household of the necessary minimum of tools for simple work fully justifies the need to have in use a small box with the simplest tools.

But when it becomes necessary to carry out a simple repair or realize an old dream of a small hobby, then it becomes necessary to purchase or independently manufacture a simple, but very necessary carpentry tool. a stationary circular saw.

The practical use of this kind of tools for different craftsmen is different, in one thing they all agree unambiguously, this is that such a machine is simply necessary in the park of home tools.

In practical terms, a stationary circular saw is necessary:

  • for longitudinal dissolution of wood;
  • for trimming the edges of non-edged boards to obtain even sides;
  • to obtain slats, slats, boards of the same size;
  • for sampling a part of the board (quarter) to create a tight connection of the boards into a shield.
  • in purely economic terms, a circular is simply necessary for cutting firewood from woodworking waste.

At the same time, if you approach the issue of machine tool equipment creatively and apply a little more effort, then the result can be a machine with a whole set of universal functions:

Complete stationary circular

A feature of such a full-fledged circular saw is its full-size housing, the ability to more accurately adjust the position of the saw, a more powerful engine and, accordingly, a longer operating mode.

Manual circular design

The simplest and relatively inexpensive way to make a stationary machine for sawing wood using a circular saw is to convert a manual assembly circular saw into a stationary one. The essence of the alteration is to create a standard model of a stationary bed and a working table for an industrially manufactured sample.

This refinement will allow you to attach the saw up to the tool bed, fix it on the desktop, and thus use it as a small circular. The guide for cutting the slats is made of a steel corner 25×25 mm, it is attached to the work table.

The frame itself is welded from corners of 25×25 mm, given that the largest standard size of a circular saw is 230 mm, then such a frame is enough to create a light, portable but stationary saw, the main application of which is small work that does not require a long electric motor voltage.

This use case is implemented in some models of domestic and foreign manufacturers of power tools, in which any solid surface is used as the basis of the machine, and the assembly saw itself is attached to the base using clamps.

Tabletop small circular

This option provides for the manufacture of a machine body made of wood or an iron corner or a shaped pipe, taking into account the fact that the placement of the tool will be in a desktop version. Since the base will be small, the use of such a tool opens up new possibilities. Such a woodworking machine allows you to work in any convenient place.

The principle of creating such a machine is similar to how a hand-held circular saw is created. for the base, a body, a top plate, a fixing device for a mounting saw or an angle grinder are made, in the case of using an angle grinder as a motor.

For the convenience of work, it is recommended to make the guide bar with guides for fixing the stop in the base body, thereby increasing the reliability of the fastening. For clamping here, it is recommended to use bolts with wing nuts, thus, additionally creating convenience in work.

Assembly technology for a stationary circular installation

To create such a tool, it is recommended to carry out work in the following sequence:

  • creation of a working sketch, general and detailed drawings;
  • markup of the main elements;
  • cutting blanks;
  • assembly of the machine frame;
  • marking and cutting out slots and holes in the working plate;
  • installation of the engine, shaft, lifting mechanism;
  • installation of electrical wiring;
  • manufacturing of additional equipment.

Required tools

In addition to materials, you should prepare tools.

  • pencil and marker;
  • measuring instruments including meter and tape measure;
  • jigsaw;
  • manual frezer;
  • grinding machine;
  • sandpaper (should have medium or fine grain);
  • plane and drill;
  • electric screwdriver.

You need to prepare everything in advance and keep it at hand throughout the entire process.

Necessary materials

Homemade table can be made of wood

Wood, plywood or Laminated Chipboard can be used for such a table. Fiberboard and Particleboard will also work. Some people prefer to choose steel or aluminum.

Steel plate circular machine table

It is not recommended to use plastic, it is completely unsuitable for a table of this purpose. If wood is chosen, then after the assembly is completed, the product should be treated with a special antiseptic composition. This will provide reliable protection from moisture and help prevent rotting.

To make a saw table yourself, you need to prepare materials.

  • Selected raw materials for the base. The thickness should be 21 mm.
  • The beam required for the frame. An edged board with a length of 3 meters with dimensions of 50 to 150 mm is suitable. Only 5 pieces are needed.
  • Dowels made of wood with dimensions of 10 cm.Not less than 12 pieces.
  • Wood glue.
  • Metal fasteners in the amount of 4 pieces.
  • Metal corners. Enough 10 pieces.
  • Self-tapping screws.
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These elements must be prepared in advance and placed near the workplace.

Benefits of DIY

The table is made taking into account the fact that the hand tool will be installed and fixed on the table, thus turning into stationary equipment

The construction of an element with your own hands allows you to make the saw as suitable as possible for individual conditions. Difficulties in the process will not arise if you carefully study the issue. You can adjust the product to the desired size, distribute everything so that it is convenient for you.

It is quite within the power of every master to make a table for a circular saw.

The handcrafted model will be one of a kind, which makes it unique.

Small tabletop circular stand

Blueprints

Scheme for making a table for a circular saw

Before starting work, it is recommended to go through the preparatory stage. Be sure to make a drawing. This will facilitate the process of creating the structure. First calculate the dimensions of the table, then transfer the obtained data to paper. The hole to be made in the structure must fit exactly the size of the saw. It all depends on the brand of equipment. Therefore, it is impossible to make a universal hole. The base must be stable and withstand well mechanical loads.

DIY circular table drawing

It is unacceptable to outweigh the structure to one side. The dimensions of the table top should be suitable for the cutting flow. The final version is determined based on individual desires. Some people work comfortably with a folding table or a product with small dimensions.

Drawing of a universal bench machine

An important point should be taken into account in the drawings. If you plan to leave tools or materials on the table during work, then the dimensions of the countertop need to be increased to a square meter in area. A suitable size would be 120 by 120 cm.A drawing should be done carefully and slowly in order to do everything correctly.

Circular table layout with detailed description

Deciding on the design and construction

The simplest version of a circular table is a structure made of fairly thick plywood and boards

The base can be made of wood or metal. For the countertop, leafy tree species are chosen. A special hole for the disc should be made in it. Convenience should be the key property of the created table.

Care should be taken to ensure its stability. Any loosening is unacceptable, otherwise it will negatively affect safety. The countertop should have the most even surface. This will reduce the likelihood of injury during work.

A circular saw table requires the presence of guides

The structure can be supplemented with a special riving knife. He can be filmed. It is equipped with a special disc protection that allows it to get rid of the chips flying into the working.

Circular table guide carriage

Some remove the factory cover and change the factory platform to a homemade one. If you are not going to cut at an angle, you can remove the parts that adjust the inclination of the blade.

Table for a circular saw with your own hands. Drawings, photos, tips.

A circular saw is used to cut wood.

Using a hand saw is not always comfortable, using a table allows you to make the sawing process smoother and more accurate

The cutting base has a disc-like plane with a serrated outer edge. There are models not only of the manual type, but also with the possibility of fixing on the table.

It is difficult to work with large volumes of wood with a regular circular, so it is better to place it on a table.

There are several ways to acquire the latter for the convenience of performing manipulations. A table for a circular saw can be built independently, precisely following a certain pattern.

Manufacturing process: step by step instructions

Tabletop for circular saw, ready-made

To make a quality structure, you must follow some tips. The process consists of several steps, presented in the table.

Steps Description
one The block should be trimmed on all sides using a planer. Then the frame of the future table is assembled from it. Several 5 mm holes must be drilled on each side of the countertop. Additionally, one pass-through is performed for the legs of the product.
2 Several holes of the same diameter are made in the drawers. In the legs, one through is performed. Diameter remains the same, 5 mm.
3 Proceed with installing the dowels in the table top. Before that, they are covered with wood glue. Legs and tsars are placed on top. If there are clamps with screeds, the product should be fixed with them. When the glue is completely dry, you need to fasten the drawers and legs using special metal fasteners. Additionally, it should be tightened with self-tapping screws. You can add reliability and strength to the structure by using the corners. They will become an element of additional fastening, give stability to the product. For the short side, 2 pieces are enough, and for the long side, 3 are suitable.
four The next step involves securing the saw to the workpiece from the inside. There are several methods to accomplish the task. For fastening, M4 bolts or bars with self-tapping screws are suitable. The first case is fast and reliable. The second method does not involve additional holes, which eliminates the need for drilling. It is necessary to do a drank in bars, the width of which is equal to the dimensions of the saw platform. Further, self-tapping screws and bars on both sides fasten the equipment and the countertop
five After installing the saw, you will need another larger block. It, using self-tapping screws, is fixed on the basis of the structure. Fastening is carried out at the marks made when the platform was set in a level position. These manipulations will help, when removing the saw, return it usually quickly without looking for markings.
6 The saw blade is set in place. The base is sawn to obtain a longitudinal hole. Then the product needs to be turned over
7 Then the production of the parallel stop is started. Two strips are sawn off from the plywood. Their length should be the same as the width of the table. On average, these dimensions are 10 cm.The corners should be rounded
eight The resulting strips are polished. They need to be fastened at an angle with self-tapping screws. A metal corner should be screwed inside
nine If you need to fix the stop on the base and the structure will be used often, you should attach the guide so that it is perpendicular to the disk. Attach the roller on the bottom. This will allow him to move.

The structure is completed and ready to use. When performing the described manipulations, it is important to remember the observance of safety measures. Also applies to any manipulation of the circular saw.

Check the position of the table and its firmness regularly. The structure must be stable, without loosening.

Example of a manufactured table for a circular saw

Table option for hand-held circular saw with lifting mechanism

Homemade Circular Saw Crosscut Jig || DIY Circular Saw Miter Jig

Make sure the saw is securely fastened first, then turn it on. Do not hold the cut material with your hands. This will help prevent the wood from getting in your face as the knots begin to bounce. Additionally, it is recommended to use special safety glasses when working.

Be sure to wear safety glasses for safety.

These simple tips will help you avoid injury in the workplace.