Sawing paving stones with an angle grinder
Having a private house, it becomes necessary to lay paving slabs or paving stones, which must be cut to size. For this, a universal device is also used, which is available in almost every home – an angle grinder.
Paving stone processing has its own characteristics, but basically it is carried out in the same way as cutting porcelain stoneware. The main differences are that the work is done outdoors. Material processing should be carried out on a separate site: the resulting dust settles on the laid paving stones and can spoil its appearance. If this happens, you should immediately sweep it off with a stiff brush..
To cut the paving stones, choose a diamond blade for concrete processing. The angle grinder should be held at right angles to the workpiece and the diamond wheel should be moved exactly along the mowing line. It is necessary to cut the tiles to a depth of a little more than half, and then simply break and trim.
Cutting porcelain stoneware
When performing repairs, not only walls are faced. The floors in the bathroom and toilet are covered with porcelain stoneware tiles – an artificial material that replaces granite and marble. Its cost is several times less than natural, but in terms of hardness and abrasion parameters, porcelain stoneware surpasses them. Recently, it has become widespread. It can also be cut with an angle grinder.
To do this, you need to know the basic methods of processing material at home..
- Choose the right cutting tool. It should say what it is used for: porcelain stoneware, hard ceramics, etc..
- To reduce chips, choose a disc with a continuous cutting edge. The thickness should be minimal.
- Choosing a cut-off wheel with a high diamond coating height.
- the angle grinder must have a speed controller.
After choosing the tool, prepare the workplace and begin to cut the porcelain stoneware with an angle grinder. To do this, you need to perform the following steps.
- Place the material on a flat surface with thin foam or similar material underneath.
- Fix the tiles securely to the surface with clamps.
- To reduce chips, glue masking tape and make markings, along which it is necessary to cut off the excess part.
- Prepare the vacuum cleaner to remove dust.
- You need to cut from the front side, moving the grinder away from you.
- It is recommended not to cut along the marked mowing line, but slightly to the side. This is done for the subsequent grinding of the end of the porcelain stoneware to remove irregularities and chips..
Following these simple recommendations, you can cut the floor tiles with your own hands..
How to cut tiles without chipping angle grinder
Every master who is engaged in wall cladding with ceramic tiles knows that it is impossible to lay them without cutting. This is true both for wall cladding and for laying porcelain stoneware on the floor. But not everyone knows that a regular angle grinder (angle grinder) can be used for trimming. Let’s consider how to perform this operation correctly and without chips..
Notched neckline
It is often necessary to cut a round hole in a tile. You can do the job correctly with an angle grinder if you have certain skills. To do this, mark a hole on the workpiece and circle the fishing line with a felt-tip pen, mark the center of the circle. They begin to cut at a slight angle, slowly, along the inside of the mowing line, gradually passing along the entire circumference. Then the sectors are cut through, they are taken out in turn, cutting the ceramics if necessary. Finally, the edges are processed with a file, getting an even circle. Such processing is called a dry cutter..
Such holes, as a rule, are cut for sewers or ventilation..
Dry tile cut at 45 degree. Сухая резка края плитки под 45 градусов.
When performing shaped processing of a workpiece, it is easiest to make rectangular cuts. In order for the cuts to be smooth, without chips, it is necessary to regularly change the cutting wheel. If you use segmented discs, then chips will appear on the cut line..
Straight cut
It is not difficult to master it, at the same time the cutting line is clean and without chips. When performing the work, the tiles are securely fixed on a flat surface, marked with a pencil or felt-tip pen. The part to be cut should hang freely from the table. The cutting tool is at right angles to the workpiece. Carefully, without jerking, drive the angle grinder slowly along the marked mowing line. The tool should be moved towards you so that the marked line is visible..
Angle 45 0
Docking is often necessary, which means cutting the material at an angle of forty-five degrees. This angle can only be obtained with a large workout. But you can use this technique: first, cut the workpiece in a straight line, and then gently process the edge at the desired angle with a disc, sandpaper or sharpening stone.
How to get rid of dust when cutting tiles
Tile cutting with an angle grinder is not very difficult, but it generates a lot of dust. There are techniques that can help reduce dust formation. Specialists use special tile cutters for this, but buying them for a one-time job is impractical due to the high cost. Therefore, when processing parts, the craftsmen act differently. First, a layer of glaze is cut through – it almost does not produce dust, the main dust appears when a layer of fired clay is processed. Then it remains to gently break the ceramic tile and process the edges with an abrasive material..
A common way to get rid of dust is to moisten the workpiece. To do this, water is constantly poured into the working area with a diamond wheel. After each pass of the tool, fill the seam with water or install a special device for supplying water to the working area. This device attaches directly to the protective cover of the angle grinder. As a result, the workpiece is processed without dust..
Cutting ceramics
To cut tiles with an angle grinder, you need to master three cutting directions.
How to Saw Tile Angle Grinder Without Chipping: The Ultimate Beginner’s Guide
Installing wall or floor tiles is almost never complete without trimming. Parts need to be adjusted to size, cut to the shape of the base, etc. Traditionally, a tile cutter is used for this, but more and more DIYers choose an angle grinder. Let’s figure out how to cut tiles with an angle grinder without chips and is it possible in practice.
All about cutting tile with an angle grinder
Stone circles
Cutting element of considerable thickness. Due to this, the cut is wide, the amount of dust increases during work. The main disadvantage is the rapid wear of the consumable. Moreover, if chips or other defects appear on it during operation, the circle is immediately changed. Otherwise, it can collapse, damaging the workpiece and causing harm to the person working with it. Stone discs are the cheapest.
angle grinder Makita GA5030
You can cut the ceramics with it, the result can be very good. But for this you have to try. It is advisable to have the skill of working with a grinder, otherwise there is a great risk of spoiling the material. The tool will cut any veneer if you choose the right blade. We must be prepared for the fact that during the cutting process it will be very noisy, a lot of dust will rise into the air. the cut line may be chipped.
However, DIYers choose an angle grinder. The reason is simple: a tile cutter, especially if it is a quality model that does the job well, is expensive. Buying it for the sake of finishing one room is not profitable. It is cheaper to trim with an angle grinder. You just need to learn how to handle it correctly..
Why an angle grinder is better than a tile cutter
To begin with, the tile cutter is designed to cut tiles. For each of its varieties: thick or thin, more or less durable, you can find a suitable model of the tool. The main advantage of the tile cutter is that it gives an even cut without chips. There is not a lot of dust in the process of work, the risk of spoiling the plate is minimal. Not so with an angle grinder.
What disc to cut tiles
Tool accessories are selected for a specific material. Several types of discs are suitable for cutting tiles..
Steel circles
Fine tooling with different processing. For hard materials, diamond-coated steel is chosen. Such a cutting device easily copes with the task; it does not grind for a long time. Three types of steel discs are used for cutting..
- Segmented dry cutters. Radial cutouts divide the circle into segments, which helps to cool the steel during operation. Therefore, the duty cycle is one minute, after which cooling is required at idle speed. The segmented tooling can cut the veneer without water supply. Disadvantage: low cut quality, many chips.
- Solid circles. They are distinguished by the absence of thermal relief segments, therefore, for their cooling, a constant supply of water to the treated area is required. In this case, the cutting takes place continuously. Without cooling, you can only work for 10-15 seconds, after which 20-30 seconds of idle. the cutting line is of the highest quality, there are no or very few chips.
- Combined elements. Used for wet and dry cutting. Continuous life is longer than solid, but shorter than segmented disk. The quality of the cut is better than that of the segment one, but worse than that of the solid one. Disadvantage: they quickly become clogged with dust. It is more difficult to clean them than analogs: for this you need to cut the silicate brick.
How To Cut Tile Angle Grinder
Rarely, when repairing tiles, it turns out to use only solid pieces. There is often a space left that can only be filled with the cut pieces. Such difficult places are located, usually at openings or joints with walls. And to make such jewelry work easier, it is better to use the correct devices that allow you to cut tiles without chips or scratches. There are different options. For instance:
- drills;
- tile cutter;
- nippers;
- glass cutters;
- Angle Grinder.
An angle grinder is considered the best option. Let’s take a closer look at this tool..
The main advantage of the angle grinder is the ability to cut materials without assistance. You don’t need to be a professional to work. Anyone can master the principles and learn how to make repairs on their own.
There are models with two handles, it is more convenient in terms of use. This is especially true if you do not have professional experience.
Professional models are designed for active work. They are dust and splash resistant. However, they are distinguished by their increased weight.
Also, some angle grinders have additional functions. For example, by limiting the starting current. This protection limits sudden activation. If the current was turned off during operation, then when suddenly turned on, the device will not work on its own, which could be quite inconvenient. You will need to press the power button again.
Accordingly, if you understand that the tool will not be used often, then an advanced model is not required. For normal work, a semi-professional version is suitable, which has only protective functions of the additional.
Drilling holes in tiles.
During the repair, it becomes necessary to drill a hole of the required diameter in the tile for pipes, sockets or hoods. For this work, a circular drill is selected – a ballerina or a carbide crown. One ballerina can make up to 20 holes in a tile. This happens as follows, mark the center of the hole on the tile with a pencil or a marker, then clamp the ballerina in the drill chuck. And at low speeds we begin to drill. If possible, you can cool the drilling site with water.
Disadvantages and advantages can not be described here, because it is an auxiliary tool and is very cheap.
Advantages of a glass cutter:
A very cheap tool, ease of use, speed. No special skills are required – just practice on waste material. Lack of noise. No need for additional protection.
We cut porcelain stoneware with a tile cutter
Answering the question of how to cut off porcelain stoneware, many can say that there is nothing easier than using the proven method, and will suggest using a manual or electric tile cutter. Others are wary of devices designed for more fragile cladding materials. Therefore, it is natural that the question arises whether it is possible to cut porcelain stoneware with a manual tile cutter. The answer is clear: yes, you can. It should be noted that the thickness of porcelain stoneware during cutting can be 3-8 mm. The manual tile cutter only cuts straight strips. Their width cannot be less than 0.6 cm, while the edges of the tile break will have to be finalized.
The use of an electric device for cutting tiles will make it possible to cut any porcelain stoneware in thickness, if the condition is met – the height of the working edge on the diamond disc should be 3-5 mm larger than the thickness of the porcelain stoneware being cut. This condition must be met in order to achieve an ideal cut, otherwise making a high-quality cut will be an almost impossible task..
A diamond disc for porcelain stoneware for a tile cutter must be selected not only in accordance with the thickness of the tile, but also taking into account the cutting system and surface properties of the porcelain stoneware. For glossy and glazed porcelain stoneware tiles, a very thin sheet (1.5 mm) is recommended. This will avoid chipping on polished or glazed tiles..
Modes of cutting porcelain stoneware:
- Dry. When dry cutting, it must be borne in mind that the disc must have a self-cooling system, since cutting ultra-strong materials is accompanied by a high heating temperature of the disc. To prevent premature failure of the consumable for the tile cutter, it is necessary to pause every 2 minutes to cool the diamond wheel. This is due to the fact that the saw blade, consisting of a steel base and fused diamond chips, can collapse under the influence of high temperature..
It is best to use a segmented diamond blade as a consumable. When it rotates, the air passing through the slots makes up the cooling system of the rotating circle. - Wet. This method of cutting allows the use of absolutely smooth diamond discs, since the cooling during cutting is carried out by means of water. At the same time, the edge of porcelain stoneware turns out to be precise and smooth.
On closer examination of the electric tile cutter, we can say that although it is an expensive, but the most reliable tool related to professional equipment for cutting porcelain stoneware. It allows you to cut porcelain stoneware tiles of any thickness without chipping and to the desired width. When using an electric cutter, you need to observe safety precautions and strictly adhere to the cutting technology. This equipment cuts tiles not only in the forward direction, but is also capable of performing shaped cutting, but for this it is desirable to have a cutting table. Therefore, sometimes you need to think that, perhaps, professional cutting of porcelain stoneware in the factory is more profitable than artisanal home methods. Especially when it comes to facing large areas.
4 ways to cut porcelain stoneware: tile cutter, angle grinder, waterjet
Many people dislike trimming tiles. This lesson is quite difficult for a beginner. If you have never encountered it, practice first on a clay tile. It is much softer and more pliable than porcelain stoneware. The tools are the same, and by stuffing your hand on ordinary ceramics, you can more confidently handle the artificial stone. Cutting porcelain stoneware involves the use of mechanical and electrical “helpers”.
Fast navigation through the article
Notched neckline
It is often necessary to cut a round hole in a tile. You can do the job correctly with an angle grinder if you have certain skills. To do this, mark a hole on the workpiece and circle the fishing line with a felt-tip pen, mark the center of the circle. They begin to cut at a slight angle, slowly, along the inside of the mowing line, gradually passing along the entire circumference. Then the sectors are cut through, they are taken out in turn, cutting the ceramics if necessary. Finally, the edges are processed with a file, getting an even circle. Such processing is called a dry cutter..
Such holes, as a rule, are cut for sewers or ventilation..
When performing shaped processing of a workpiece, it is easiest to make rectangular cuts. In order for the cuts to be smooth, without chips, it is necessary to regularly change the cutting wheel. If you use segmented discs, then chips will appear on the cut line..
Straight cut
It is not difficult to master it, at the same time the cutting line is clean and without chips. When performing the work, the tiles are securely fixed on a flat surface, marked with a pencil or felt-tip pen. The part to be cut should hang freely from the table. The cutting tool is at right angles to the workpiece. Carefully, without jerking, drive the angle grinder slowly along the marked mowing line. The tool should be moved towards you so that the marked line is visible..
Tile cutting safety diamond angle grinder
Before you cut a tile with a diamond wheel (turtle), you should familiarize yourself with how an angle grinder works. The tool is not only convenient, but also complicated, and even dangerous if safety precautions are not followed. That is why strict observance of the instructions from the manufacturer for operation is required in order to exclude the occurrence of unpleasant moments and emergencies. To prevent fragments and sparks from falling on the master during work, a special casing must be present on the instrument..
Before starting work, you need to check the integrity of the electrical wire braid, since the insulation should not be damaged, and the optimal wire length is considered to be 2 m.
Pruning is carried out only in a vertical way, since otherwise the angle grinder may break out of the hands and this will cause injury to the master. When carrying out work, you need to prepare such protective equipment as a respirator, goggles, gloves and preferably a hat. Ideally, shoes and clothing should be present.
Hold the tool away from you while cutting by rotating the circle. Do not put pressure on the cut-off wheel. For each type of material, you need to use special discs, since abrasive cloths are used for metal, and diamond dry cutters for tiles.
It is strictly forbidden to cut material that is immersed in water. Tiles and other materials are sawn only in well-ventilated rooms, since a large accumulation of dust can be explosive.
Tile cutting disc: sanding and cutting
On sale you can find a variety of discs, grinding, cutting and others. As a rule, each type of blade is designed for a specific type of material..
Angle grinder cutting of ceramic tiles is carried out with a disc:
- On a stone;
- Steel;
- Diamond-coated on the working edge.
The dry cutter disk is divided into certain subspecies. A stone circle is considered a cheaper disc, in contrast to a metal one, but after almost one cut it becomes unsuitable for further work. In addition, they cannot make a narrow cut in the tile. When working with such a blade, you need to be very careful and monitor the integrity of the disc edge so that the tile is cut and not crumbled. Otherwise, the canvas will simply be split and damaged..
The metal dry cutter allows you to work without additional water cooling, but for periods of only 2 minutes. Thus, the canvas will cool on its own. If sparks occur during cutting, then it is necessary to adjust the protective cover to the angle grinder, since it can be skewed and rubbed over the edge of the disc. If the problem recurs, the angle grinder should be cleaned of concrete and plaster, otherwise the dry cutter becomes unusable..
Dry cutters are divided into two additional types:
- Solid;
- Segmented.
Solid discs can be used to cut tiles without splinters. If there is no detonation at the circle, then you can freely strip the tile at an angle of 45 °. Segmented discs became so called because of the presence of slots in them, which are located from the central edge to the cutting edge, evenly distributed over the entire surface of the circle, which divides it into equal parts. This nozzle is perfect for cutting porcelain stoneware or natural stone tiles, including ceramics..
Basics of Tile Cutting Angle Grinder
It is not difficult to cut off a tile from porcelain stoneware or tile by observing the above requirements, but you need to adhere to a number of additional rules.
Namely:
- The tile cut with an angle grinder occurs with strong vibration, and therefore, in order for the work to be carried out as correctly and without defects, it is necessary to first fix the blade. For this, a table specially adapted for this business is suitable, since it has a special clamping mechanism and persistent clamps.
- Alternatively, at home, you can step on the edge of the tile, but the shoes must be rubberized so that they can reliably protect your feet.
- It is possible to cut through the tile web both in full thickness, and simply by making grooves. They are needed for subsequent breaking when struck with a sharp object. It is important to remember that the thicker the tile, the deeper the cut depth will be in order to make a competent break..
- You need to choose a special cutting wheel for ceramics or porcelain stoneware. It is permissible to use a stone cut-off wheel for tiles. However, for glass ceramics, porcelain stoneware and similar canvases, it is necessary to use special circles on which diamond spraying, through which a more accurate cut is carried out.
- In order for a minimum dust cloud to appear during cutting, it is advisable to moisten the seam, and periodically. This will make the material not only softer, but also simplify the work..
Important! The direction of movement of the cutting wheel should only be in the opposite direction from the master, in order to exclude the occurrence of extremely dangerous situations when the product breaks. All work with an angle grinder should only be carried out in an open space or in a room with excellent ventilation. This is required to exclude dust from smoke and so that it does not accumulate, as it can be fire hazardous..
- Cutting tiles at 45 degrees
- Tile cutting safety diamond angle grinder
- Basics of Tile Cutting Angle Grinder
- Tile cutting disc: sanding and cutting
- How to cut tiles with an angle grinder without chips
Cutting tiles at 45 degrees
To adjust the blade to the size of the wall, you need to use special cutting tools, such as a tile cutter, angle grinder, jigsaw, and the like. An angle grinder is much more convenient to cut tiles without chips than other tools, since this tool has a number of advantages that cannot be ignored..
Benefits:
- Unlike a tile cutter, which is specifically designed to cut ceramic tiles, an angle grinder can tackle material regardless of thickness, configuration, or even structure..
- Using an angle grinder, you can cut a hole inside a ceramic tile, moreover, it is even and without teeth..
- The hardness of the tile can be different, and therefore different efforts are needed to cut the material efficiently. an angle grinder can cut absolutely any tile, even if it is porcelain stoneware, regardless of thickness.
- Sawing tiles with an angle grinder can be done much faster than with a tile cutter, provided that the work technology is followed correctly.
- You can cut the tiles both in the form laid on the wall, and when the element is in preparation, which is completely impossible to do with other tools..
What tool is better to cut the tiles, and so that it is even? When choosing inventory, you should pay attention to the lines of criteria and technical issues..
Namely:
- Do I need to make a curly cut in the ceramic coating.
- Do you need to trim the end and corners of the product.
- Whether it is necessary to form an inner hole with straight or curved lines.
- What kind of coating will need to be cut, in particular even or uneven.
- What is the expected amount of work.
- Is silence required.
- Do you need dust-free cutting.
- Is there a free area for work.
It is also worth considering how much budget funds are planned to be spent..
How to cut a tile an angle grinder: no chips video, cutting 45 degrees with a diamond wheel, what kind of ceramic disc
It is necessary not only to be able to lay, but to know how to cut a tile Ceramic tile is a material that is quite in demand for repair and finishing work. It is used for wall cladding in the kitchen, bathroom, sometimes even in the corridors. The popularity is quite understandable, because the canvas is very easy to care for, it has a long service life, as well as an aesthetic appearance..
How to cut tiles with an angle grinder without chips
A competent choice of discs will allow you to make the most accurate cuts and cuts of tiles. It is especially important that they are properly secured to the angle grinder and not loose when working. This can cause damage to the equipment, but also injury to the master if he flies from the attachment point..
Foreword Cutting and cutting of ceramic tiles is used when it is required to give the material of a standard size the desired shape and dimensions. To the wheelhouse.
Before proceeding with the installation of tiles, it is necessary to familiarize yourself with its dimensions and characteristics when choosing a bathroom design and for installation.
Belarusian tiles are well suited for finishing any room, regardless of its style. When decorating bathrooms and bathrooms, many buyers are looking for.
How to cut porcelain stoneware with a circular saw
Porcelain stoneware tiles can be cut and cut without any problems using a more powerful cutting tool, such as a hand-held circular saw. Engine speed and power allow you to cut almost everything at home, from wood to metal profiles.
In order to cut porcelain stoneware, the tool must be equipped with:
- First, a standard carbide-tipped saw blade must be replaced with a diamond disc;
- Secondly, a bandage ring is placed under the disk fastening, thanks to which it is possible to damp vibrations and uncontrolled bending of a thin and flexible diamond wheel.
Alteration of a saw for porcelain stoneware
The process of sawing material is not much different from working on an electric tile cutter, the only difference is that the engine power is noticeably higher. Therefore, you need to carefully control the supply of the diamond wheel with minimal effort, otherwise the porcelain stoneware quickly overheats and cracks.
How To Cut Porcelain Tiles by Hand with Grinder without Chipping. Testing Diamond Blades 4 Tiling
If you want to cut large quantities of porcelain stoneware, then there is no better option than an electric machine.
This method of sawing porcelain stoneware is considered the most productive, but at home it is used for short-term cutting of a small amount of material. You can work only in the yard, in the garage, in the barn, but in no case inside the dwelling. The amount of dust that is generated when cutting even a small amount of material is about an order of magnitude higher than all other cutting methods. The only indisputable advantage of this option is that with the help of a circular and a diamond wheel, you can cut porcelain stoneware at 45 degrees.
Professional advice
Oddly enough, but the greatest number of problems arise not even with the drive or the tool used to process porcelain stoneware, but directly with the diamond disc. The main complaint about the diamond is the rapid loss of cutting ability. As a result, with an increase in feed and force, the edge of the wheel heats up and begins to lose diamond powder. If you try to cut at home in this mode for at least 10-20 seconds, then nothing will remain of an expensive disc..
In this case, before each cut, the edge is cleaned and restored; at home, this can be done on an ordinary red brick by performing several small cuts. This removes soft material adhering to the diamond strip.
Experienced craftsmen, before cutting porcelain stoneware tiles, soak the material in water for 10-15 minutes. Artificial granite absorbs moisture very poorly, but a small amount of water still remains on the edge of the slab. As a result, the first time the cutting edge touches the surface, a beautiful, chip-free entry hole is guaranteed..
How to cut porcelain stoneware tiles at home
In terms of technology, there are two main ways to cut porcelain stoneware. To do this, you can use various tools and devices, but, regardless of the number and type of technical equipment, porcelain stoneware is still cut in two ways:
- Mechanical sawing of a porcelain stoneware array. In this case, the cutting line is sampled with an abrasive tool;
- Injection method. On the surface of the porcelain stoneware, a deep scratch is cut along the future mowing line of separation. Further, a bending or shear force must be applied to the porcelain stoneware, and the tile splits exactly according to the markings.
At home, you can use both methods, depending on the tool available, the amount of work and the thickness of the material. In addition, the complexity of the cut line configuration must be taken into account. For example, if you want to cut a tile that is large enough in size at home, which simply does not fit into a tile cutter, then you will need to look for a diamond cut-off wheel and an angle grinder. For cutting at home, this is one of the most reliable ways..
Having laid the tiles on a sheet of drywall, you can cut the porcelain stoneware angle grinder along almost any path, it is only important to take your time and evenly press the edge of the disc to the surface of the porcelain stoneware. Otherwise, you can easily overheat the tile at the cut point, which will lead to the formation of a pin..
Features of cutting porcelain stoneware
It should be noted that cutting a very dense and hard porcelain stoneware slab is sometimes even easier at home than in the case of ceramic tiles. Those who don’t believe can try to cut overheated ceramics made on old Soviet or Chinese equipment at home. In comparison, cutting porcelain tiles does not look so problematic..
It is quite possible to cut porcelain stoneware without chips, although some masters argue that it is impossible to achieve this in principle. If this were indeed the case, then most of the walls and steps tiled with porcelain stoneware tiles would be with wide seams, curves and unattractive.
It’s not even about the hardness of porcelain stoneware. The technology for the manufacture of artificial granite is such that as a result of pressing and deep firing, material is obtained practically without internal stresses, and this is the guarantee of high quality mowing line sawing.
In order to accurately and accurately cut porcelain stoneware at home, only two conditions must be met:
- Choose the right cutting mode, ensure constant and uniform pressure with the cutting tool on the line of the cut of porcelain stoneware;
- Choose the right tool for your specific cutting conditions.
It is clear that at home the possibilities of cutting the material are significantly limited, but even in an apartment it is quite possible to cut porcelain stoneware without a tile cutter, although initially the amount of dust generated when working with electric machines is frightening.
Water cutting of porcelain stoneware
The most efficient and at the same time accurate method of sawing very hard natural and artificial granites is considered to be the waterjet system. It allows you to cut out entire designs and 3D images. The system is powerful enough to cut porcelain stoneware up to 200 mm thick. At home, such equipment is not used for obvious reasons..
Cutting using water can be done on a hydromechanical machine. The use of water or water emulsion can significantly reduce the heating temperature of the tool and the porcelain stoneware itself. The result is less wear and better surface quality. The emulsion is applied to the edge of the wheel, but not to the surface of the ceramic.
The diamond wheel, mounted on the rotor of the motor, is fed along the guides of the machine along the surface of the porcelain stoneware, the coolant is supplied from a special reservoir directly to the cutting zone. This method is considered the most harmless, since almost all dust is washed off with water and removed from the surface of porcelain stoneware. It is clear that you can cut the material in this way if you can find a separate room at home, for example, in a garage or in a barn..
Such machines have very high characteristics and cutting speed, therefore, if you plan to cut porcelain stoneware of complex shapes and sizes at home, then using a hydromechanical machine will be the best option..
Cutting porcelain stoneware tiles at home
Anyone who prefers to make repairs or do small jobs with their own hands must have had to cut porcelain stoneware at home. In the first trials, cutting of porcelain stoneware tiles is more difficult than in the case of cutting tiles. It turns out a lot of scrap, but in general, the process itself is not much different from working with high-quality ceramic tiles..
The cutting line should be marked with an allowance for finishing.
How to cut porcelain stoneware with a glass cutter
The technology of cutting tile material using a manual glass cutter is not much different from the previous method. The only differences are that instead of a carriage moving along the guides, you have to cut porcelain stoneware with a small tool held in your hand.
In fact, this is ideal if you want to cut material at home. Instead of a frame fixture, a regular table, a metal ruler and the glass cutter itself are used. To cut the porcelain stoneware, it is enough to lay a ruler on the mowing line of the marking and draw a diamond along the mowing line of the cut.
To break the material, the tiles are laid on the table so that the scratch line coincides with the edge of the tabletop, pressed on top with a board and with a sharp movement break the material into two halves. For home conditions, there is no simpler way, but in order to master the technique, you need to practice cutting on the waste of porcelain stoneware or glass.
The advantage of this method is the simplicity and the minimum amount of equipment required. It is easier to store a manual glass cutter with a diamond at home than a tile cutter. The disadvantage of this method is that it is necessary to learn how to draw a line with a diamond along the markings at a constant speed, and the main thing is to do it continuously, in one motion, while accurately measuring the force applied to the surface of porcelain stoneware.
In addition, it is very difficult to cut material with a glass cutter without chips, therefore, if possible, it is best to use a diamond rather than a carbide roller..
Where to cut porcelain stoneware tiles
Oddly enough, but it is the smallest ceramic dust formed when cutting artificial ceramic granite turns into the main problem. At home, it is most convenient to cut the material directly at the place of its laying..
If you plan to cut tiles with a tile cutter, then you can cut out porcelain stoneware in any suitable place for this. The amount of shavings and dust in this case is insignificant, but the performance at home is relatively small..
For curly cutting or cutting sufficiently thick slabs of porcelain stoneware, you will have to use an angle grinder or machine. You will have to work at home either in the courtyard of the house, or you will have to sacrifice a bathroom or a toilet.