How to cut a rail in the field

Rail cutter Husqvarna K 1260 (Partner K-1250 Rail)

Features:

• power is almost 6 kW (higher than that of RM5GM);
• working body – a cutting disc with a diameter of 350 or 400 mm (the principle of operation is the same as that of an angle grinder);
• weight without additional equipment – 20 kg.

The device will cut the same P65 5 times faster than the machine discussed earlier. Compactness, relative lightness, efficiency make it possible to use it for cutting products at home. The only disadvantage of the equipment is high).

Rail-cutting machine RM5GM

Features:

• a hacksaw blade with a length of 400 or 450 mm acts as a cutter, than the equipment resembles a reciprocating saw;
• there is a grip for fixing products;
• the presence of a hydraulic clamp allows you to apply maximum force to the contact point during the working stroke and unload during idle (reverse).

Cutting time of one P65 rail into 2 parts is about 11 minutes. The device weighs 90 kg, has dimensions of 1465x505x460 mm, therefore it is not considered suitable for home conditions.

Application of rail cutters

Using a chisel

• install the rail as in the paragraph above;
• along the entire perimeter, using a chisel and a hammer (mallet), notches of small depth (1-2 mm) are made;
• a blow is made at the place of the notches with a sledgehammer, the rail splits.

The advantages and disadvantages of the technique repeat the above, only it takes a little more time.

5 ways to cut a rail with your own hands

How to cut a rail at home or garage conditions, which tools are suitable, what are the advantages of a particular method in detail below.

Maintenance of the railroad bed involves cutting out worn-out sections of rails using special equipment. In this material, we will talk about how to cut a rail in a home (or garage) conditions, which tools are more effective, how to act in each case, and what are the advantages of this or that method.

Using an angle grinder

The work is carried out in the same way – the base is filed on both sides, then a blow with a sledgehammer follows. The operation will take 5-10 minutes.

Advantages:

• rapidity;
• efficiency;
• minimum of consumables.

Disadvantages:

• injury hazard (the disc can “bite” and lead to breakage, flying sparks will get into the eyes, etc.);
• noise during work;
• high pointless);
• the method is bad for home conditions due to the generated dust, dirt, metal shavings.

Cutting with a sewing needle

Principle of operation:

• the rail is installed with its edges on two supports with the base down;
• a thick sewing needle is placed on the alleged fracture site perpendicular to the product;
• a sledgehammer makes a strong and accurate blow to the place of contact of the needle, as a result of which the rail is cut in half.

Advantages of the method:

• rapidity;
• minimum of improvised means;
• low injury risk;
• the ability to do the job alone.

Disadvantages:

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• experience is necessary – it is not easy to hit exactly the right place;
• the line of the cut (cut) sometimes turns out to be crooked;
• it is necessary to inflict only one accurate blow; with several unsuccessful attempts, the integrity of the canvas will be violated.

Possible ways of cutting the rail

Despite the seeming complexity of the operation, it is not difficult to divide the metal element into small sections. To do this, you can use one of the following tools:

• sewing needle;
• chisel;
• hacksaw (metal saw);
• Angle Grinder;
• rail cutter.

Each method is complicated in its own way, but the expected result (the rail cut into pieces) will be obtained. Now – in detail about each technique.

6 Cutting angle grinder

A professional tool – an angle grinder (angle grinder) will greatly facilitate the work. The technology is similar to the method with a hacksaw, but the rail is filed with an electric tool, which is many times faster and easier (5-10 minutes).

In addition, the indisputable advantages include the effectiveness of the method and a small amount of consumables (disks). The cut is neat and does not require processing.

Among the disadvantages are the potential for injury, hum during operation, the relatively high cost of an angle grinder, the formation of dust and chips.

Using a chisel

Here, too, the metal workpiece is not divided by cutting, but by impact..

• install the rail as in the paragraph above;
• along the entire perimeter, using a chisel and a hammer (mallet), notches of small depth (1-2 mm) are made;
• a blow is made at the place of the notches with a sledgehammer, the rail splits.

The advantages and disadvantages of the technique repeat the above, only it takes a little more time.

Cutting with a sewing needle

The method was popular in the last century, when there were no more convenient devices for cutting metal rails. In this case, the product was not sawn, but broke.

Principle of operation:

• the rail is installed with its edges on two supports with the base down;
• a thick sewing needle is placed on the alleged fracture site perpendicular to the product;
• a sledgehammer makes a strong and accurate blow to the place of contact of the needle, as a result of which the rail is cut in half.

Advantages of the method:

• rapidity;
• minimum of improvised means;
• low injury risk;
• the ability to do the job alone.

Disadvantages:

• experience is needed – it is not easy to hit exactly the right place;
• the line of the cut (cut) sometimes turns out to be crooked;
• it is necessary to inflict only one accurate blow; with several unsuccessful attempts, the integrity of the canvas will be violated.

Which way to choose

There are a number of factors to consider when making a decision. Among them – the cost of work (finances and time), noise, the duration of the process, the need for outside help. From a safety point of view, cutting with a reciprocating saw looks attractive. In terms of speed – angle grinder or rail cutter.

The latter tool is expensive for most craftsmen, so it is recommended to adopt two methods – using a reciprocating saw (hacksaw for metal) or an angle grinder with cutting discs. Knowing how to cut a rail quickly, the user will be able to quickly achieve the desired result..

Finally, an interesting video:

Maintenance of the railroad bed means cutting out the worn-out sections of the rails with the help of special equipment. In this material, we will talk about how to cut a rail in a home (or garage) conditions, which tools are more effective, how to act in each case, and what are the advantages of this or that method.

5 Application of a hacksaw for metal

The method for home, camping and garage conditions could be the most popular if it were not for the frightening energy consumption. To facilitate the sawfly’s lot, it is important to take into account a number of nuances in using a hacksaw blade:

• comfortable, vertically positioned handle, tilted away from you;
• the presence of dusting on the teeth;
• movement of the web with a force that provides the maximum surface of contact with the product and some others.

The work progress is as follows. The rail is laid horizontally. For the most accurate cut, notches are made with a chisel. Then the base is cut on both sides, reaching the neck. A stop is placed under the filed place and a strong blow is performed with a hammer. If it is possible to use a loader, then the sawn rail can be thrown down to the ground, having previously raised it to the maximum height.

The advantages of the method include safety, absence of noise and low cost of the equipment used. The disadvantages include the possible significant expenditures of time and physical effort, depending on individual fitness. The disadvantages also include the need to purchase from 3 to 7 hacksaw blades.

Possible ways of cutting the rail

Despite the seeming complexity of the operation, it is not difficult to divide the metal element into small sections. To do this, you can use one of the following tools:

• sewing needle;
• chisel;
• hacksaw (metal saw);
• Angle Grinder;
• rail cutter.

Each method is complicated in its own way, but the expected result (the rail cut into pieces) will be obtained. Now – in detail about each technique.

Rail-cutting machine RM5GM

Features:

• a hacksaw blade with a length of 400 or 450 mm acts as a cutter, than the equipment resembles a reciprocating saw;
• there is a grip for fixing products;
• the presence of a hydraulic clamp allows you to apply maximum force to the point of contact during the working stroke and unload during idle (reverse).

Cutting time of one P65 rail into 2 parts is about 11 minutes. The device weighs 90 kg, has dimensions of 1465x505x460 mm, therefore it is not considered suitable for home conditions.

Cutting with a sewing needle

The method was popular in the last century, when there were no more convenient devices for cutting metal rails. In this case, the product was not sawn, but broke.

Principle of operation:

• the rail is installed with its edges on two supports with the base down;
• a thick sewing needle is placed on the alleged fracture site perpendicular to the product;
• a sledgehammer makes a strong and precise blow at the place of contact of the needle, as a result of which the rail is cut in half.

Advantages of the method:

• rapidity;
• minimum of improvised means;
• low injury risk;
• the ability to do the job alone.

Disadvantages:

• experience is needed – it is not easy to hit exactly the right place;
• the line of the cut (cut) sometimes turns out to be crooked;
• it is necessary to inflict only one accurate blow; with several unsuccessful attempts, the integrity of the canvas will be violated.

5 Application of a hacksaw for metal

The method for home, camping and garage conditions could be the most popular, if not for the frightening energy consumption. To facilitate the sawfly’s lot, it is important to take into account a number of nuances in using a hacksaw blade:

• comfortable, vertically positioned handle, tilted away from you;
• the presence of dusting on the teeth;
• movement of the web with a force that provides the maximum surface of contact with the product and some others.

The work progress is as follows. The rail is laid horizontally. For the most accurate cut, notches are made with a chisel. Then the base is cut on both sides, reaching the neck. A stop is placed under the filed place and a strong blow is performed with a hammer. If it is possible to use a loader, then the sawn rail can be thrown down to the ground, having previously raised it to the maximum height.

The advantages of the method include safety, absence of noise and low cost of the equipment used. The disadvantages include the possible significant expenditures of time and physical effort, depending on individual fitness. The disadvantages also include the need to purchase from 3 to 7 hacksaw blades.

7 Using rail cutters

In addition to the above, there is an effective way of sawing rails into fragments of the required length using a professional rail cutter. It is not applicable at home, but deserves a mention. As an example, consider briefly two devices:

• Rail-cutting machine RM5GM.
• Rail cutter Husqvarna K 1260 (Partner K-1250 Rail).

A feature of the first is the similarity with a reciprocating saw with a hacksaw blade length of 400.450 mm. The machine is equipped with a gripper for fixing the product and a hydraulic clamp. It takes approximately 11 minutes to cut the product into 2 pieces. At the same time, the dimensions and weight of the machine are not conducive to use at home..

The difference between the second rail-cutting machine is a higher power (by 6 kW) and an operating principle similar to an angle grinder. The cutting disc has a diameter of 350.400 mm. The cutting speed is 5 times higher. Lightness, compact size and high efficiency of the machine make it possible to use it at home. However, this equipment is expensive, at least 100 thousand rubles..

2 5 possible ways to cut a rail with your own hands

There are many options for solving the problem. from seemingly completely mystical old-fashioned and at the same time inexpensive, to the most modern, using specialized equipment, but financially costly. Here, such improvised means, devices and tools will be used, such as:

• sewing needle;
• chisel;
• hacksaw for metal;
• Angle Grinder;
• rail cutter.

Considering the high strength of rolled steel, the operation of dividing a length into fragments is incredibly difficult. However, using any of the listed devices, one can prove the opposite..

Methods for sawing rails

Cutting the rail into pieces. business is very labor intensive. There is no surprise here, because in reality, when used for its intended purpose, the load on a railroad rail is very high and presupposes a corresponding high strength of the metal for its manufacture. Nonetheless known methods

sawing rails are quite varied. They differ from one another depending on the technical, improvised aids, financial capabilities, time consumption and physical effort..

This article will talk about when there is a need for cutting, what are the positive and negative sides of each of the proposed methods and which one is still preferred for home conditions..

3 Cutting with a sewing needle

This unusual method has been the most popular recently. in the 20th century. Now it is difficult to imagine, but at that time more suitable adaptations simply did not exist in nature. The result was achieved not by cutting, but by breaking the product. The essence of the method is as follows: the rail had to be installed on 2 supports with the base down. A sewing needle of a large thickness (“gypsy”) was placed in the place where the fracture line was planned in a direction perpendicular to the product. A powerful targeted blow was inflicted with a hammer in place with a needle, which ultimately led to cutting the metal product into two parts.

The advantages of the method are the minimum time required to achieve the result and the necessary adaptations, as well as the practical absence of the risk of injury. An indisputable advantage is the ability to cope without the involvement of an assistant..

A significant drawback is the difficulty of accurately hitting the desired point from the very first time due to the lack of skills and dexterity. Several failed strikes can destroy the integrity of the surface. Often the line of the break is uneven.

1 In what cases it will be necessary to cut?

Heat treatment gives the rails a special hardness. Over time, their failure is possible. Nevertheless, used rails continue to retain useful qualities and have value in the construction market: they are successfully used as beams, supports and floors..

For example, a private house is being built, where the rails with a standard length of 12.5 m are chosen for the beams. In one of the rooms, a rail protrudes more than a meter from the wall from the adjacent room. Due to the difference in floor level between the two rooms, the projecting rail must be shortened. The task of trimming it arises, ideally, flush with the wall.

There are frequent cases when such long products that were not useful in the farm earlier are found on the personal plot. Often the owners in the process of rebuilding or landscaping the territory are faced with the need to dismantle the rail. The question arises of how to cut a rail at home. What tool is better and more efficient to use?

6 Cutting angle grinder

A professional tool will greatly facilitate the work. angle grinder (angle grinder). The technology is similar to the method with a hacksaw, but the rail is filed with an electric tool, which is many times faster and easier (5.10 minutes).

In addition, the indisputable advantages include the effectiveness of the method and a small amount of consumables (disks). The cut is neat and does not require processing.

Among the disadvantages are the potential for injury, hum during operation, the relatively high cost of an angle grinder, the formation of dust and chips.

4 Method using a chisel

The method is similar to the previous one in a number of technological aspects. As with the needle, the steel blade is split without cutting, thanks to the powerful and precise impact. The rail is installed on 2 supports with the base down. Then, using a chisel and a hammer, notches with a depth of 1 to 2 mm are made along the entire mowing line of the proposed break. A hammer (sledgehammer) is struck along this mowing line, as a result of which the product splits.

The advantages and disadvantages of this method are akin to those of the previous one. The only difference is that the method is slightly more expensive in terms of execution time.

How to cut rubber with a knife:

Rubber is quite diverse in its properties, ranging from a very elastic and rather pliable material and ending with elastic durable rubber plates. The use of rubber can be found in a variety of ways, for example, cutting out a suitable sized water pad, a heel for boots, or a non-slip support under a glass surface. Many people cut all kinds of animals, swings, or make interior items from car tires. You can make flower beds from car tires, but for this you need to know how and with what to cut a car tire..

The secret is very simple, in order to neatly and simply cut a piece of rubber, you need a sharp knife, of course. and ordinary water.

A piece of elastic rubber, a sharp knife and water.

First, you need to outline the cut line (it was enough for me to just align the knife blade).

We start cutting rubber with a knife.

Cutting thick rubber with a knife becomes rather difficult as the blade deepens into the thickness. The rubber begins to become viscous, and if you overdo it, the rubber can even melt. Whatever this happens, and the knife went through the rubber like clockwork, it must be moistened with water (and not oil, in no case moistened with oil).

Wet rubber with water and cut with a knife.

When wet, the rubber becomes slippery, and the knife blade will not get stuck and melt the rubber, thereby you get a smooth and high-quality cut without much effort.

Water-cut rubber block.

View Full Version: How to cut a tire?

For some purposes (when I show you) you need a piece of tread from an old tire.
The better to cut the tire?
1.Angle Grinder? (cuts, but it stinks and everything is covered in soot)
2. Jigsaw ?
3. With a knife?
Who had experience share!

For some purposes (when I show you) you need a piece of tread from an old tire.
The better to cut the tire?
1.Angle Grinder? (cuts, but it stinks and everything is covered in soot)
2. Jigsaw ?
3. With a knife?
Who had experience share!

Solzhenitsyn writes in “The Gulag Archipelago” that the convicts made boat shoes from car tires called “Chuni from ChTZ” by cutting the tires with 2 axes (one as a chisel, the second beat). And sewed with copper wire. # 128578;

When working with an angle grinder, you do not have to engage in physical education. Thus, it is possible to remove worn-out rubber from the rims..
Disc diameter for smaller angle grinder and OK.

Do not cut with a jigsaw – longer.

How to cut a truck tire into pieces.

Then you simply push the rubber rounds out of the sharpened tube.

We squeeze the rubber bands out of the tube with a piston

The main thing is not to forget to wet the rubber with water when drilling or cutting. It should be noted that it is much easier and more convenient to cut a circle using a sharpened tube than in the classical way – using a drill. However, if you need to drill the rubber with a drill, it is also quite easy to do it by sharpening it first, and periodically dipping the drill into water..

It is necessary to drill rubber at low speeds and periodically wetting the cutting edge. However, if you need to drill a large block of rubber at high RPM, you may want to submerge it completely in the water..

Drilling rubber in water with a drill.

In the most extreme case, holes in thin rubber, like in plastic, can be melted by heating a drill shank or an iron tube with a lighter.

Rubber melted holes

The main thing is to be careful when working with hot metal. Also remember that when overheated, rubber can emit toxic substances, therefore, melt holes under the hood or in a well-ventilated area. Observe all safety precautions even when drilling rubber.

How to make a round hole in rubber:

Sometimes there is a need to cut rubber circles, for example, for non-slip legs under a stool, heels, or for spacers between two glasses. In order to cut smooth rubber mugs, you need to choose a metal pipe of a suitable diameter, you also need a piston suitable for the diameter of the tube.

A – metal tube, B – piston

You need to sharpen the edge of the iron tube with a sharpener or file.

Honed iron tube

After you sharpen the tube, you need to insert it into the drill chuck, moisten the rubber with water and just start drilling the holes, having previously laid a piece of wood.

We drill round rubber gaskets

With the help of such a simple device and water, you can drill as many smooth, neat rubber rounds as you like (I use them to make non-slip feet for devices). The sharpened tube acts on the principle of a drill, but as the circles are drilled, it is filled with them, and in order to pull them out, a special piston is needed.

Forum “Your house in the village”

A well-sharpened strong knife (in the sense of the handle is thicker than a table knife). Pierce the sidewall with a knife and forward a little wetting the knife in water (you can do it in the working off, but then try not to get the knife handle soiled – it will slide)
I made myself a container for water and cut a balloon from K-700 with a knife quite successfully. And balloons from cars are generally easy. If only the cord is cut, then for the metal of the knife.

Do not cut with a jigsaw – longer. A well-sharpened strong knife (in the sense of the handle is thicker than a table knife). Pierce the sidewall with a knife and forward a little wetting the knife in water (you can do it in the working off, but then try not to get the knife handle soiled – it will slide)
I made myself a container for water and cut a balloon from K-700 with a knife quite successfully. And balloons from cars are generally easy. If only the cord is cut, then for the metal of the knife.

I cut the side with an ordinary table knife with salidol or lithol. mother-in-law, satisfied with the flower beds, remained.

A sharp knife and lubrication with glycerin, you can use perfumery – it slides like butter and then can be easily washed off with water. The method is recommended in the “Chemist’s Handbook” for cutting rubber plugs, and they are very hard.

thank!
I realized that it is better with a knife!
I’ll try today.

Ideally cut with a vibrating knife, with grease just do it quickly, it is better to use silicone grease. Only if there is a metal cord, then the knife instantly becomes blunt and stops cutting, metal cord is only an angle grinder

If for the purpose of cutting the tread – then with special tungsten staples – shaped like a stapler and with a special rectifier … … the result is like from a factory ….

it is necessary to ask around from the rally drivers, or even better from the autocross. somewhere I even saw knives for cutting rubber on sale.

If for the purpose of cutting a tread –
This is exactly what I was doing 15 years ago. 🙂 In the garage somewhere, there should still be a soldering iron tip with a U-shaped sharpened tip implanted in the copper from some cool steel.

It is necessary to cut with a JAWS, a coarse file, an angle grinder is much worse, cuts more slowly and the stinks are worth being healthy and the klzhuh will be jammed all at once. Checked😉

You need to cut with a JAWS, a coarse file,

Many thanks!
Moreover, it is immensely a coarse file with a large tooth. At first I tried with a file on metal with a fine tooth (I cut the tire along the tread, and then there was a metal cord, then-oh-very little such wires :), but there are a lot of them: confused :). A file for metal with a fine tooth cuts wires, things go slowly, the file sits down quickly. And a file with a large tooth – breaks the wires, things are much more fun. In order to strip the tire it took 2 files with a large tooth and 10 minutes of time. Protruding wire rags are perfectly sanded together with rubber with a grinding (thick) angle grinder.

Railroad Rail Full Cut Demonstration

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The modern industry produces many different types of rubbers that are used in the most unexpected industries. Quite simply and quickly, you can find the necessary rubber gaskets or the necessary rubber blanks at the nearest bazaar. However, if you still need to make a rubber product with your own hands, then you will need a couple of simple tips on how to cut the rubber simply and neatly..

How to cut thick rubber

The modern industry produces many different types of rubbers used in the most unexpected industries. Quite simply and quickly, you can find the necessary rubber gaskets or the necessary rubber blanks at the nearest bazaar. However, if you still need to make a rubber product with your own hands, then you will need a couple of simple tips on how to cut the rubber simply and neatly..

cut a tire

The diameter of one cylinder is 72 mm, the piston stroke is 70 mm. The engine crankshaft and accelerates to 8000 rpm. Maximum torque is held up to 3000 rpm.

Posted by admin: at the request of Aristarchus

Watch a VIDEO about what to cut tires from Kamaz.

The reasoning of a car owner named Victor: The price of 309 thousand is a reliable, simple car, everything is repaired with a hammer and some kind of mother))) many complain about the stove, but I have no complaints

Release date: 18.10.2013

Laughter in the subject: Grandma gets on the bus and everyone immediately became interested in looking out the window.